2024-06-28 20:07:37 -07:00
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"""
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This file describes the shapes of the wing shells. The joints are defined in
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`__init__.py`.
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"""
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import math
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from enum import Enum
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from dataclasses import dataclass, field
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from typing import Mapping, Tuple, Optional
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import cadquery as Cq
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from nhf import Material, Role
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from nhf.build import Model, TargetKind, target, assembly, submodel
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from nhf.parts.box import box_with_centre_holes, MountingBox, Hole
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from nhf.parts.joints import HirthJoint
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from nhf.touhou.houjuu_nue.joints import RootJoint, ShoulderJoint, ElbowJoint, DiskJoint
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from nhf.parts.planar import extrude_with_markers
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import nhf.utils
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@dataclass(kw_only=True)
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class WingProfile(Model):
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name: str = "wing"
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base_width: float = 80.0
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root_joint: RootJoint = field(default_factory=lambda: RootJoint())
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panel_thickness: float = 25.4 / 16
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# 1/4" acrylic for the spacer. Anything thinner would threathen structural
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# strength
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spacer_thickness: float = 25.4 / 4
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shoulder_joint: ShoulderJoint = field(default_factory=lambda: ShoulderJoint(
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))
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shoulder_angle_bias: float = 0.0
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shoulder_width: float = 36.0
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shoulder_tip_x: float = -260.0
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shoulder_tip_y: float = 165.0
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shoulder_mid_x: float = -125.0
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shoulder_mid_y: float = 75.0
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s1_thickness: float = 25.0
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elbow_joint: ElbowJoint = field(default_factory=lambda: ElbowJoint(
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disk_joint=DiskJoint(
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movement_angle=55,
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),
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hole_diam=6.0,
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angle_neutral=15.0,
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))
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# Distance between the two spacers on the elbow, halved
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elbow_h2: float = 5.0
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s2_thickness: float = 25.0
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wrist_joint: ElbowJoint = field(default_factory=lambda: ElbowJoint(
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disk_joint=DiskJoint(
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movement_angle=30,
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radius_disk=13.0,
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radius_housing=15.0,
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),
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hole_pos=[10, 20],
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lip_length=50,
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child_arm_radius=23.0,
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parent_arm_radius=30.0,
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hole_diam=4.0,
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angle_neutral=-30.0,
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))
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# Distance between the two spacers on the elbow, halved
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wrist_h2: float = 5.0
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s3_thickness: float = 25.0
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mat_panel: Material = Material.ACRYLIC_TRANSLUSCENT
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mat_bracket: Material = Material.ACRYLIC_TRANSPARENT
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mat_hs_joint: Material = Material.PLASTIC_PLA
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role_panel: Role = Role.STRUCTURE
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# Subclass must populate
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elbow_bot_loc: Cq.Location
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elbow_height: float
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wrist_bot_loc: Cq.Location
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wrist_height: float
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elbow_rotate: float = -5.0
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wrist_rotate: float = -30.0
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# False for the right side, True for the left side
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flip: bool
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def __post_init__(self):
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super().__init__(name=self.name)
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self.elbow_top_loc = self.elbow_bot_loc * Cq.Location.from2d(0, self.elbow_height)
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self.wrist_top_loc = self.wrist_bot_loc * Cq.Location.from2d(0, self.wrist_height)
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self.elbow_axle_loc = self.elbow_bot_loc * Cq.Location.from2d(0, self.elbow_height / 2)
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if self.flip:
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self.wrist_axle_loc = self.wrist_bot_loc * Cq.Location.from2d(0, self.wrist_height / 2)
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else:
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self.wrist_axle_loc = self.wrist_bot_loc
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assert self.elbow_joint.total_thickness < min(self.s1_thickness, self.s2_thickness)
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assert self.wrist_joint.total_thickness < min(self.s2_thickness, self.s3_thickness)
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self.shoulder_joint.angle_neutral = -self.shoulder_angle_neutral - self.shoulder_angle_bias
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self.shoulder_axle_loc = Cq.Location.from2d(self.shoulder_tip_x, self.shoulder_tip_y - self.shoulder_width / 2, self.shoulder_angle_bias)
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self.shoulder_joint.child_guard_width = self.s1_thickness + self.panel_thickness * 2
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assert self.spacer_thickness == self.root_joint.child_mount_thickness
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2024-07-16 22:26:06 -07:00
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@submodel(name="shoulder-joint")
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def submodel_shoulder_joint(self) -> Model:
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return self.shoulder_joint
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@submodel(name="elbow-joint")
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def submodel_elbow_joint(self) -> Model:
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return self.elbow_joint
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@submodel(name="wrist-joint")
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def submodel_wrist_joint(self) -> Model:
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return self.wrist_joint
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@property
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def root_height(self) -> float:
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return self.shoulder_joint.height
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@property
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def shoulder_height(self) -> float:
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return self.shoulder_joint.height
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def outer_profile_s0(self) -> Cq.Sketch:
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"""
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The outer boundary of s0, used to produce the curved panel and the
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top/bottom slots
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"""
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tip_x = self.shoulder_tip_x
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tip_y = self.shoulder_tip_y
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return (
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Cq.Sketch()
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.spline([
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(0, 0),
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(-30.0, 80.0),
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(tip_x, tip_y)
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])
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#.segment(
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# (tip_x, tip_y),
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# (tip_x - 10, tip_y),
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#)
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)
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2024-07-17 01:06:52 -07:00
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@property
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def shoulder_angle_neutral(self) -> float:
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"""
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Returns the neutral angle of the shoulder
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"""
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dx = self.shoulder_mid_x - self.shoulder_tip_x
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dy = -(self.shoulder_mid_y - (self.shoulder_tip_y - self.shoulder_width))
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result = math.degrees(math.atan2(dy, dx))
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assert result >= 0
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return result
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@target(name="profile-s0", kind=TargetKind.DXF)
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def profile_s0(self) -> Cq.Sketch:
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tip_x = self.shoulder_tip_x
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tip_y = self.shoulder_tip_y
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mid_x = self.shoulder_mid_x
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mid_y = self.shoulder_mid_y
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sw = self.shoulder_width
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sketch = (
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self.outer_profile_s0()
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.segment((-self.base_width, 0), (0, 0))
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.segment(
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(tip_x, tip_y),
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(tip_x, tip_y - sw),
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)
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.segment(
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(tip_x, tip_y - sw),
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(mid_x, mid_y),
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)
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.segment(
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(mid_x, mid_y),
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(-self.base_width, 0),
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)
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.assemble()
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2024-07-19 14:06:13 -07:00
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.push([self.shoulder_axle_loc.to2d_pos()])
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.circle(self.shoulder_joint.radius, mode='a')
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.circle(self.shoulder_joint.bolt.diam_head / 2, mode='s')
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)
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return sketch
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2024-07-16 21:20:45 -07:00
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def outer_shell_s0(self) -> Cq.Workplane:
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t = self.panel_thickness
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2024-07-17 00:30:41 -07:00
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profile = Cq.Wire.assembleEdges(self.outer_profile_s0().edges().vals())
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2024-07-16 21:20:45 -07:00
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result = (
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Cq.Workplane('XZ')
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.rect(t, self.root_height + t*2, centered=(False, False))
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2024-07-17 00:30:41 -07:00
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.sweep(profile)
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2024-07-16 21:20:45 -07:00
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)
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plane = result.copyWorkplane(Cq.Workplane('XZ'))
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plane.moveTo(0, 0).tagPlane("bot")
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plane.moveTo(0, self.root_height + t*2).tagPlane("top")
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return result
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2024-07-16 15:42:39 -07:00
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@submodel(name="spacer-s0-shoulder")
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2024-07-15 22:57:38 -07:00
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def spacer_s0_shoulder(self) -> MountingBox:
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"""
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2024-07-19 16:13:33 -07:00
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Shoulder side serves double purpose for mounting shoulder joint and
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structural support
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2024-07-15 22:57:38 -07:00
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"""
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holes = [
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hole
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2024-07-17 00:30:41 -07:00
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for i, (x, y) in enumerate(self.shoulder_joint.parent_conn_hole_pos)
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for hole in [
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Hole(x=x, y=y, tag=f"conn_top{i}"),
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Hole(x=-x, y=y, tag=f"conn_bot{i}"),
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2024-07-15 22:57:38 -07:00
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]
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]
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return MountingBox(
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length=self.shoulder_joint.height,
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2024-07-17 00:30:41 -07:00
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width=self.shoulder_joint.parent_lip_width,
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2024-07-15 22:57:38 -07:00
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thickness=self.spacer_thickness,
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holes=holes,
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hole_diam=self.shoulder_joint.parent_conn_hole_diam,
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centred=(True, True),
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2024-07-16 17:18:28 -07:00
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flip_y=self.flip,
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2024-07-15 22:57:38 -07:00
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)
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2024-07-16 15:42:39 -07:00
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@submodel(name="spacer-s0-shoulder")
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def spacer_s0_base(self) -> MountingBox:
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"""
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2024-07-19 16:13:33 -07:00
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Base side connects to H-S joint
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2024-07-15 22:57:38 -07:00
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"""
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2024-07-19 15:06:57 -07:00
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assert self.root_joint.child_width < self.base_width
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assert self.root_joint.child_corner_dx * 2 < self.base_width
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assert self.root_joint.child_corner_dz * 2 < self.root_height
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dy = self.root_joint.child_corner_dx
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dx = self.root_joint.child_corner_dz
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2024-07-15 22:57:38 -07:00
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holes = [
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2024-07-16 21:20:45 -07:00
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Hole(x=-dx, y=-dy),
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Hole(x=dx, y=-dy),
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Hole(x=dx, y=dy),
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Hole(x=-dx, y=dy),
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2024-07-15 22:57:38 -07:00
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]
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return MountingBox(
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length=self.root_height,
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2024-07-19 15:06:57 -07:00
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width=self.root_joint.child_width,
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2024-07-15 22:57:38 -07:00
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thickness=self.spacer_thickness,
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holes=holes,
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2024-07-19 15:06:57 -07:00
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hole_diam=self.root_joint.corner_hole_diam,
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2024-07-15 22:57:38 -07:00
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centred=(True, True),
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2024-07-16 17:18:28 -07:00
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flip_y=self.flip,
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2024-07-15 22:57:38 -07:00
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)
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2024-07-19 16:13:33 -07:00
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@submodel(name="spacer-s0-mid3")
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def spacer_s0_mid3(self) -> MountingBox:
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return MountingBox(
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length=self.root_height,
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width=40,
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thickness=self.spacer_thickness,
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flip_y=self.flip
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)
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@submodel(name="spacer-s0-mid2")
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def spacer_s0_mid2(self) -> MountingBox:
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return MountingBox(
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length=self.root_height,
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width=60,
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thickness=self.spacer_thickness,
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|
|
flip_y=self.flip
|
|
|
|
)
|
2024-07-15 22:57:38 -07:00
|
|
|
|
|
|
|
def surface_s0(self, top: bool = False) -> Cq.Workplane:
|
2024-07-19 16:13:33 -07:00
|
|
|
base_dx = -(self.base_width - self.root_joint.child_width) / 2 - 10
|
2024-07-19 15:06:57 -07:00
|
|
|
base_dy = self.root_joint.hirth_joint.joint_height
|
2024-07-19 14:06:13 -07:00
|
|
|
loc_tip = Cq.Location(0, -self.shoulder_joint.parent_lip_width / 2)
|
2024-07-19 16:13:33 -07:00
|
|
|
mid_spacer_loc = (
|
|
|
|
Cq.Location.from2d(0, -self.shoulder_width/2) *
|
|
|
|
self.shoulder_axle_loc *
|
|
|
|
Cq.Location.rot2d(self.shoulder_joint.angle_neutral)
|
|
|
|
)
|
2024-07-15 22:57:38 -07:00
|
|
|
tags = [
|
2024-07-19 14:06:13 -07:00
|
|
|
("shoulder",
|
|
|
|
self.shoulder_axle_loc *
|
|
|
|
self.shoulder_joint.parent_arm_loc() *
|
|
|
|
loc_tip),
|
2024-07-17 19:28:56 -07:00
|
|
|
("base", Cq.Location.from2d(base_dx, base_dy, 90)),
|
2024-07-19 16:13:33 -07:00
|
|
|
("mid3", mid_spacer_loc * Cq.Location.from2d(90, 0)),
|
|
|
|
("mid2", mid_spacer_loc * Cq.Location.from2d(150, 0)),
|
2024-07-15 22:57:38 -07:00
|
|
|
]
|
2024-07-17 19:28:56 -07:00
|
|
|
result = extrude_with_markers(
|
2024-07-15 22:57:38 -07:00
|
|
|
self.profile_s0(),
|
|
|
|
self.panel_thickness,
|
|
|
|
tags,
|
|
|
|
reverse=not top,
|
|
|
|
)
|
2024-07-16 21:20:45 -07:00
|
|
|
h = self.panel_thickness if top else 0
|
|
|
|
result.copyWorkplane(Cq.Workplane('XZ')).moveTo(0, h).tagPlane("corner")
|
|
|
|
return result
|
2024-07-15 22:57:38 -07:00
|
|
|
|
2024-07-16 15:42:39 -07:00
|
|
|
@assembly()
|
2024-07-15 22:57:38 -07:00
|
|
|
def assembly_s0(self) -> Cq.Assembly:
|
|
|
|
result = (
|
|
|
|
Cq.Assembly()
|
2024-07-16 11:55:38 -07:00
|
|
|
.addS(self.surface_s0(top=True), name="bot",
|
|
|
|
material=self.mat_panel, role=self.role_panel)
|
|
|
|
.addS(self.surface_s0(top=False), name="top",
|
2024-07-17 00:30:41 -07:00
|
|
|
material=self.mat_panel, role=self.role_panel,
|
|
|
|
loc=Cq.Location((0, 0, self.root_height + self.panel_thickness)))
|
|
|
|
.constrain("bot", "Fixed")
|
|
|
|
.constrain("top", "Fixed")
|
|
|
|
#.constrain("bot@faces@>Z", "top@faces@<Z", "Point",
|
|
|
|
# param=self.shoulder_joint.height)
|
2024-07-16 21:20:45 -07:00
|
|
|
.addS(self.outer_shell_s0(), name="outer_shell",
|
|
|
|
material=self.mat_panel, role=self.role_panel)
|
|
|
|
.constrain("bot?corner", "outer_shell?bot", "Plane", param=0)
|
|
|
|
.constrain("top?corner", "outer_shell?top", "Plane", param=0)
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
|
|
|
for o, tag in [
|
|
|
|
(self.spacer_s0_shoulder().generate(), "shoulder"),
|
2024-07-19 16:13:33 -07:00
|
|
|
(self.spacer_s0_base().generate(), "base"),
|
|
|
|
(self.spacer_s0_mid3().generate(), "mid3"),
|
|
|
|
(self.spacer_s0_mid2().generate(), "mid2"),
|
2024-07-15 22:57:38 -07:00
|
|
|
]:
|
2024-07-16 17:18:28 -07:00
|
|
|
top_tag, bot_tag = "top", "bot"
|
|
|
|
if self.flip:
|
|
|
|
top_tag, bot_tag = bot_tag, top_tag
|
2024-07-15 22:57:38 -07:00
|
|
|
(
|
|
|
|
result
|
2024-07-16 11:55:38 -07:00
|
|
|
.addS(o, name=tag,
|
|
|
|
role=Role.STRUCTURE | Role.CONNECTION,
|
|
|
|
material=self.mat_bracket)
|
2024-07-16 17:18:28 -07:00
|
|
|
.constrain(f"{tag}?{bot_tag}", f"bot?{tag}", "Plane")
|
|
|
|
.constrain(f"{tag}?{top_tag}", f"top?{tag}", "Plane")
|
2024-07-15 22:57:38 -07:00
|
|
|
.constrain(f"{tag}?dir", f"top?{tag}_dir", "Axis")
|
|
|
|
)
|
|
|
|
return result.solve()
|
|
|
|
|
|
|
|
|
|
|
|
### s1, s2, s3 ###
|
2024-07-16 17:18:28 -07:00
|
|
|
def profile(self) -> Cq.Sketch:
|
|
|
|
"""
|
2024-07-19 22:29:57 -07:00
|
|
|
Generates profile from shoulder and above. Subclass should implement
|
2024-07-16 17:18:28 -07:00
|
|
|
"""
|
2024-07-19 23:49:38 -07:00
|
|
|
@target(name="profile-s3-extra", kind=TargetKind.DXF)
|
|
|
|
def profile_s3_extra(self) -> Optional[Cq.Sketch]:
|
|
|
|
"""
|
|
|
|
Extra element to be glued on s3. Not needed for left side
|
|
|
|
"""
|
|
|
|
return None
|
2024-07-15 22:57:38 -07:00
|
|
|
|
2024-07-19 22:29:57 -07:00
|
|
|
def _elbow_joint_retract_cut_polygon(self, loc: Cq.Location) -> Cq.Sketch:
|
|
|
|
"""
|
|
|
|
Creates a cutting polygon for removing the contraction part of a joint
|
|
|
|
"""
|
|
|
|
theta = math.radians(self.elbow_joint.motion_span)
|
|
|
|
h = self.elbow_height
|
|
|
|
dx = h * math.tan(theta / 2)
|
|
|
|
dy = h
|
|
|
|
sign = -1 if self.flip else 1
|
|
|
|
points = [
|
|
|
|
(0, 0),
|
|
|
|
(dx, sign * dy),
|
|
|
|
(-dx, sign * dy),
|
|
|
|
]
|
|
|
|
return (
|
|
|
|
Cq.Sketch()
|
|
|
|
.polygon([
|
|
|
|
(loc * Cq.Location.from2d(*p)).to2d_pos()
|
|
|
|
for p in points
|
|
|
|
])
|
|
|
|
)
|
2024-07-19 23:49:38 -07:00
|
|
|
def _wrist_joint_retract_cut_polygon(self, loc: Cq.Location) -> Optional[Cq.Sketch]:
|
2024-07-19 22:29:57 -07:00
|
|
|
"""
|
|
|
|
Creates a cutting polygon for removing the contraction part of a joint
|
|
|
|
"""
|
2024-07-19 23:49:38 -07:00
|
|
|
if not self.flip:
|
|
|
|
"""
|
|
|
|
No cutting needed on RHS
|
|
|
|
"""
|
|
|
|
return None
|
2024-07-19 22:29:57 -07:00
|
|
|
theta = math.radians(self.wrist_joint.motion_span)
|
|
|
|
dx = self.wrist_height * math.tan(theta)
|
|
|
|
dy = self.wrist_height
|
|
|
|
sign = -1 if self.flip else 1
|
|
|
|
points = [
|
|
|
|
(0, 0),
|
|
|
|
(0, -sign * dy),
|
|
|
|
(-dx, -sign * dy),
|
|
|
|
]
|
|
|
|
return (
|
|
|
|
Cq.Sketch()
|
|
|
|
.polygon([
|
|
|
|
(loc * Cq.Location.from2d(*p)).to2d_pos()
|
|
|
|
for p in points
|
|
|
|
])
|
|
|
|
)
|
2024-07-20 22:55:43 -07:00
|
|
|
def _joint_extension_profile(
|
|
|
|
self,
|
|
|
|
axle_loc: Cq.Location,
|
|
|
|
radius: float,
|
|
|
|
angle_span: float,
|
|
|
|
bot: bool = False) -> Cq.Sketch:
|
2024-07-20 23:08:32 -07:00
|
|
|
"""
|
|
|
|
Creates a sector profile which accomodates extension
|
|
|
|
"""
|
2024-07-20 22:55:43 -07:00
|
|
|
sign = -1 if bot else 1
|
2024-07-20 23:08:32 -07:00
|
|
|
axle_loc = axle_loc * Cq.Location.rot2d(-90 if bot else 90)
|
|
|
|
loc_h = Cq.Location.from2d(radius, 0)
|
2024-07-20 22:55:43 -07:00
|
|
|
start = axle_loc * loc_h
|
|
|
|
mid = axle_loc * Cq.Location.rot2d(-sign * angle_span/2) * loc_h
|
|
|
|
end = axle_loc * Cq.Location.rot2d(-sign * angle_span) * loc_h
|
|
|
|
return (
|
|
|
|
Cq.Sketch()
|
|
|
|
.segment(
|
|
|
|
axle_loc.to2d_pos(),
|
|
|
|
start.to2d_pos(),
|
|
|
|
)
|
|
|
|
.arc(
|
|
|
|
start.to2d_pos(),
|
|
|
|
mid.to2d_pos(),
|
|
|
|
end.to2d_pos(),
|
|
|
|
)
|
|
|
|
.segment(
|
|
|
|
end.to2d_pos(),
|
|
|
|
axle_loc.to2d_pos(),
|
|
|
|
)
|
|
|
|
.assemble()
|
|
|
|
)
|
2024-07-19 22:29:57 -07:00
|
|
|
|
|
|
|
|
2024-07-15 22:57:38 -07:00
|
|
|
def _assembly_insert_spacer(
|
|
|
|
self,
|
|
|
|
a: Cq.Assembly,
|
|
|
|
spacer: Cq.Workplane,
|
|
|
|
point_tag: str,
|
|
|
|
front_tag: str = "front",
|
|
|
|
back_tag: str = "back",
|
|
|
|
flipped: bool = False,
|
2024-07-17 10:22:59 -07:00
|
|
|
rotate: bool = False,
|
2024-07-15 22:57:38 -07:00
|
|
|
):
|
|
|
|
"""
|
|
|
|
For a child joint facing up, front panel should be on the right, back
|
|
|
|
panel on the left
|
|
|
|
"""
|
|
|
|
site_front, site_back = "right", "left"
|
|
|
|
if flipped:
|
|
|
|
site_front, site_back = site_back, site_front
|
2024-07-17 10:22:59 -07:00
|
|
|
angle = 180 if rotate else 0
|
2024-07-15 22:57:38 -07:00
|
|
|
(
|
|
|
|
a
|
2024-07-16 11:55:38 -07:00
|
|
|
.addS(
|
|
|
|
spacer,
|
|
|
|
name=point_tag,
|
|
|
|
material=self.mat_bracket,
|
|
|
|
role=self.role_panel)
|
2024-07-15 22:57:38 -07:00
|
|
|
.constrain(f"{front_tag}?{point_tag}",
|
|
|
|
f"{point_tag}?{site_front}", "Plane")
|
|
|
|
.constrain(f"{back_tag}?{point_tag}",
|
|
|
|
f"{point_tag}?{site_back}", "Plane")
|
|
|
|
.constrain(f"{point_tag}?dir", f"{front_tag}?{point_tag}_dir",
|
|
|
|
"Axis", param=angle)
|
|
|
|
)
|
|
|
|
|
2024-07-11 16:02:54 -07:00
|
|
|
def _mask_elbow(self) -> list[Tuple[float, float]]:
|
|
|
|
"""
|
|
|
|
Polygon shape to mask out parts above the elbow
|
|
|
|
"""
|
|
|
|
def _mask_wrist(self) -> list[Tuple[float, float]]:
|
2024-07-17 01:19:17 -07:00
|
|
|
"""
|
|
|
|
Polygon shape to mask wrist
|
|
|
|
"""
|
2024-07-11 16:02:54 -07:00
|
|
|
|
2024-07-17 10:22:59 -07:00
|
|
|
def spacer_of_joint(
|
|
|
|
self,
|
|
|
|
joint: ElbowJoint,
|
|
|
|
segment_thickness: float,
|
2024-07-19 22:29:57 -07:00
|
|
|
dx: float) -> MountingBox:
|
2024-07-17 10:22:59 -07:00
|
|
|
length = joint.lip_length / 2 - dx
|
|
|
|
holes = [
|
|
|
|
Hole(x - dx)
|
|
|
|
for x in joint.hole_pos
|
|
|
|
]
|
|
|
|
mbox = MountingBox(
|
|
|
|
length=length,
|
|
|
|
width=segment_thickness,
|
|
|
|
thickness=self.spacer_thickness,
|
|
|
|
holes=holes,
|
|
|
|
hole_diam=joint.hole_diam,
|
|
|
|
centred=(False, True),
|
|
|
|
)
|
|
|
|
return mbox
|
|
|
|
|
2024-07-11 16:02:54 -07:00
|
|
|
|
2024-07-16 15:42:39 -07:00
|
|
|
@target(name="profile-s1", kind=TargetKind.DXF)
|
2024-07-11 16:02:54 -07:00
|
|
|
def profile_s1(self) -> Cq.Sketch:
|
|
|
|
profile = (
|
|
|
|
self.profile()
|
|
|
|
.reset()
|
|
|
|
.polygon(self._mask_elbow(), mode='i')
|
2024-07-19 22:29:57 -07:00
|
|
|
.reset()
|
|
|
|
.push([self.elbow_axle_loc])
|
|
|
|
.each(self._elbow_joint_retract_cut_polygon, mode='s')
|
2024-07-11 16:02:54 -07:00
|
|
|
)
|
|
|
|
return profile
|
2024-07-17 13:09:46 -07:00
|
|
|
def surface_s1(self, front: bool = True) -> Cq.Workplane:
|
2024-07-15 22:57:38 -07:00
|
|
|
shoulder_h = self.shoulder_joint.child_height
|
|
|
|
h = (self.shoulder_joint.height - shoulder_h) / 2
|
2024-07-11 16:02:54 -07:00
|
|
|
tags_shoulder = [
|
2024-07-17 19:28:56 -07:00
|
|
|
("shoulder_bot", Cq.Location.from2d(0, h, 90)),
|
|
|
|
("shoulder_top", Cq.Location.from2d(0, h + shoulder_h, 270)),
|
2024-07-11 16:02:54 -07:00
|
|
|
]
|
2024-07-17 10:22:59 -07:00
|
|
|
h = self.elbow_height / 2
|
2024-07-18 14:03:01 -07:00
|
|
|
loc_elbow = Cq.Location.rot2d(self.elbow_rotate) * self.elbow_joint.parent_arm_loc()
|
2024-07-11 16:02:54 -07:00
|
|
|
tags_elbow = [
|
2024-07-18 21:07:08 -07:00
|
|
|
("elbow_bot", self.elbow_axle_loc * loc_elbow *
|
2024-07-18 14:03:01 -07:00
|
|
|
Cq.Location.from2d(0, -self.elbow_h2)),
|
2024-07-18 21:07:08 -07:00
|
|
|
("elbow_top", self.elbow_axle_loc * loc_elbow *
|
2024-07-18 14:03:01 -07:00
|
|
|
Cq.Location.from2d(0, self.elbow_h2)),
|
2024-07-11 16:02:54 -07:00
|
|
|
]
|
|
|
|
profile = self.profile_s1()
|
|
|
|
tags = tags_shoulder + tags_elbow
|
2024-07-17 19:28:56 -07:00
|
|
|
return extrude_with_markers(
|
2024-07-17 12:11:08 -07:00
|
|
|
profile, self.panel_thickness, tags, reverse=front)
|
2024-07-20 22:55:43 -07:00
|
|
|
@target(name="profile-s1-bridge", kind=TargetKind.DXF)
|
|
|
|
def profile_s1_bridge(self) -> Cq.Workplane:
|
|
|
|
return (
|
|
|
|
self.profile()
|
|
|
|
#.reset()
|
|
|
|
#.polygon(self._mask_elbow(), mode='i')
|
|
|
|
.reset()
|
|
|
|
.push([self.elbow_axle_loc])
|
|
|
|
.each(self._elbow_joint_retract_cut_polygon, mode='i')
|
|
|
|
.reset()
|
|
|
|
.push([self.elbow_axle_loc])
|
|
|
|
.each(lambda loc: self._joint_extension_profile(
|
|
|
|
axle_loc=self.elbow_axle_loc,
|
|
|
|
radius=self.elbow_height / 2,
|
|
|
|
angle_span=self.elbow_joint.motion_span,
|
2024-07-20 23:08:32 -07:00
|
|
|
bot=not self.flip,
|
2024-07-20 22:55:43 -07:00
|
|
|
), mode='a')
|
|
|
|
)
|
|
|
|
def surface_s1_bridge(self, front: bool = True) -> Cq.Workplane:
|
|
|
|
profile = self.profile_s1_bridge()
|
|
|
|
loc_elbow = Cq.Location.rot2d(self.elbow_rotate) * self.elbow_joint.parent_arm_loc()
|
|
|
|
tags = [
|
|
|
|
("elbow_bot", self.elbow_axle_loc * loc_elbow *
|
|
|
|
Cq.Location.from2d(0, -self.elbow_h2)),
|
|
|
|
("elbow_top", self.elbow_axle_loc * loc_elbow *
|
|
|
|
Cq.Location.from2d(0, self.elbow_h2)),
|
|
|
|
]
|
|
|
|
return extrude_with_markers(
|
|
|
|
profile, self.panel_thickness, tags, reverse=not front)
|
2024-07-16 15:42:39 -07:00
|
|
|
@submodel(name="spacer-s1-shoulder")
|
2024-07-15 22:57:38 -07:00
|
|
|
def spacer_s1_shoulder(self) -> MountingBox:
|
|
|
|
holes = [
|
|
|
|
Hole(x)
|
|
|
|
for x in self.shoulder_joint.child_conn_hole_pos
|
|
|
|
]
|
|
|
|
return MountingBox(
|
|
|
|
length=50.0, # FIXME: magic
|
|
|
|
width=self.s1_thickness,
|
|
|
|
thickness=self.spacer_thickness,
|
|
|
|
holes=holes,
|
|
|
|
hole_diam=self.shoulder_joint.child_conn_hole_diam,
|
|
|
|
)
|
2024-07-16 15:42:39 -07:00
|
|
|
@submodel(name="spacer-s1-elbow")
|
2024-07-15 22:57:38 -07:00
|
|
|
def spacer_s1_elbow(self) -> MountingBox:
|
2024-07-17 10:22:59 -07:00
|
|
|
return self.spacer_of_joint(
|
|
|
|
joint=self.elbow_joint,
|
|
|
|
segment_thickness=self.s1_thickness,
|
|
|
|
dx=self.elbow_h2,
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
2024-07-16 15:42:39 -07:00
|
|
|
@assembly()
|
2024-07-15 22:57:38 -07:00
|
|
|
def assembly_s1(self) -> Cq.Assembly:
|
|
|
|
result = (
|
|
|
|
Cq.Assembly()
|
2024-07-16 11:55:38 -07:00
|
|
|
.addS(self.surface_s1(front=True), name="front",
|
|
|
|
material=self.mat_panel, role=self.role_panel)
|
2024-07-15 22:57:38 -07:00
|
|
|
.constrain("front", "Fixed")
|
2024-07-16 11:55:38 -07:00
|
|
|
.addS(self.surface_s1(front=False), name="back",
|
|
|
|
material=self.mat_panel, role=self.role_panel)
|
2024-07-15 22:57:38 -07:00
|
|
|
.constrain("front@faces@>Z", "back@faces@<Z", "Point",
|
|
|
|
param=self.s1_thickness)
|
2024-07-20 22:55:43 -07:00
|
|
|
.addS(self.surface_s1_bridge(front=True), name="bridge_front",
|
|
|
|
material=self.mat_panel, role=self.role_panel)
|
|
|
|
.constrain("front?elbow_bot", "bridge_front?elbow_bot", "Plane")
|
|
|
|
.constrain("front?elbow_top", "bridge_front?elbow_top", "Plane")
|
|
|
|
.addS(self.surface_s1_bridge(front=False), name="bridge_back",
|
|
|
|
material=self.mat_panel, role=self.role_panel)
|
|
|
|
.constrain("back?elbow_bot", "bridge_back?elbow_bot", "Plane")
|
|
|
|
.constrain("back?elbow_top", "bridge_back?elbow_top", "Plane")
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
|
|
|
for t in ["shoulder_bot", "shoulder_top", "elbow_bot", "elbow_top"]:
|
|
|
|
is_top = t.endswith("_top")
|
|
|
|
is_parent = t.startswith("shoulder")
|
|
|
|
o = self.spacer_s1_shoulder().generate() if is_parent else self.spacer_s1_elbow().generate()
|
|
|
|
self._assembly_insert_spacer(
|
|
|
|
result,
|
|
|
|
o,
|
|
|
|
point_tag=t,
|
2024-07-17 12:11:08 -07:00
|
|
|
flipped=not is_top,
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
|
|
|
return result.solve()
|
2024-07-11 16:02:54 -07:00
|
|
|
|
2024-07-16 15:42:39 -07:00
|
|
|
@target(name="profile-s2", kind=TargetKind.DXF)
|
2024-07-11 16:02:54 -07:00
|
|
|
def profile_s2(self) -> Cq.Sketch:
|
|
|
|
profile = (
|
|
|
|
self.profile()
|
|
|
|
.reset()
|
|
|
|
.polygon(self._mask_elbow(), mode='s')
|
2024-07-13 16:19:17 -07:00
|
|
|
.reset()
|
|
|
|
.polygon(self._mask_wrist(), mode='i')
|
2024-07-19 22:29:57 -07:00
|
|
|
.reset()
|
|
|
|
.push([self.elbow_axle_loc])
|
|
|
|
.each(self._elbow_joint_retract_cut_polygon, mode='s')
|
2024-07-11 16:02:54 -07:00
|
|
|
)
|
2024-07-19 23:49:38 -07:00
|
|
|
if self.flip:
|
|
|
|
profile = (
|
|
|
|
profile
|
|
|
|
.reset()
|
|
|
|
.push([self.wrist_axle_loc])
|
|
|
|
.each(self._wrist_joint_retract_cut_polygon, mode='s')
|
|
|
|
)
|
2024-07-11 16:02:54 -07:00
|
|
|
return profile
|
2024-07-17 13:09:46 -07:00
|
|
|
def surface_s2(self, front: bool = True) -> Cq.Workplane:
|
2024-07-18 21:07:08 -07:00
|
|
|
loc_elbow = Cq.Location.rot2d(self.elbow_rotate) * self.elbow_joint.child_arm_loc(flip=self.flip)
|
2024-07-12 11:04:28 -07:00
|
|
|
tags_elbow = [
|
2024-07-18 21:07:08 -07:00
|
|
|
("elbow_bot", self.elbow_axle_loc * loc_elbow *
|
2024-07-18 14:03:01 -07:00
|
|
|
Cq.Location.from2d(0, self.elbow_h2)),
|
2024-07-18 21:07:08 -07:00
|
|
|
("elbow_top", self.elbow_axle_loc * loc_elbow *
|
2024-07-18 14:03:01 -07:00
|
|
|
Cq.Location.from2d(0, -self.elbow_h2)),
|
2024-07-12 11:04:28 -07:00
|
|
|
]
|
2024-07-18 21:07:08 -07:00
|
|
|
loc_wrist = Cq.Location.rot2d(self.wrist_rotate) * self.wrist_joint.parent_arm_loc()
|
2024-07-12 11:04:28 -07:00
|
|
|
tags_wrist = [
|
2024-07-18 21:07:08 -07:00
|
|
|
("wrist_bot", self.wrist_axle_loc * loc_wrist *
|
2024-07-18 14:03:01 -07:00
|
|
|
Cq.Location.from2d(0, -self.wrist_h2)),
|
2024-07-18 21:07:08 -07:00
|
|
|
("wrist_top", self.wrist_axle_loc * loc_wrist *
|
2024-07-18 14:03:01 -07:00
|
|
|
Cq.Location.from2d(0, self.wrist_h2)),
|
2024-07-12 11:04:28 -07:00
|
|
|
]
|
|
|
|
profile = self.profile_s2()
|
|
|
|
tags = tags_elbow + tags_wrist
|
2024-07-17 19:28:56 -07:00
|
|
|
return extrude_with_markers(profile, self.panel_thickness, tags, reverse=front)
|
2024-07-20 22:55:43 -07:00
|
|
|
@target(name="profile-s2-bridge", kind=TargetKind.DXF)
|
|
|
|
def profile_s2_bridge(self) -> Cq.Workplane:
|
|
|
|
# Generates the extension profile, which is required on both sides
|
|
|
|
profile = self._joint_extension_profile(
|
|
|
|
axle_loc=self.wrist_axle_loc,
|
|
|
|
radius=self.wrist_height * (0.5 if self.flip else 1),
|
|
|
|
angle_span=self.wrist_joint.motion_span,
|
2024-07-20 23:08:32 -07:00
|
|
|
bot=self.flip,
|
2024-07-20 22:55:43 -07:00
|
|
|
)
|
|
|
|
# Generates the contraction (cut) profile. only required on the left
|
|
|
|
if self.flip:
|
|
|
|
extra = (
|
|
|
|
self.profile()
|
|
|
|
.reset()
|
|
|
|
.push([self.wrist_axle_loc])
|
|
|
|
.each(self._wrist_joint_retract_cut_polygon, mode='i')
|
|
|
|
)
|
|
|
|
profile = (
|
|
|
|
profile
|
|
|
|
.push([self.wrist_axle_loc])
|
|
|
|
.each(lambda _: extra, mode='a')
|
|
|
|
)
|
|
|
|
return profile
|
|
|
|
def surface_s2_bridge(self, front: bool = True) -> Cq.Workplane:
|
|
|
|
profile = self.profile_s2_bridge()
|
|
|
|
loc_wrist = Cq.Location.rot2d(self.wrist_rotate) * self.wrist_joint.parent_arm_loc()
|
|
|
|
tags = [
|
|
|
|
("wrist_bot", self.wrist_axle_loc * loc_wrist *
|
|
|
|
Cq.Location.from2d(0, -self.wrist_h2)),
|
|
|
|
("wrist_top", self.wrist_axle_loc * loc_wrist *
|
|
|
|
Cq.Location.from2d(0, self.wrist_h2)),
|
|
|
|
]
|
|
|
|
return extrude_with_markers(
|
|
|
|
profile, self.panel_thickness, tags, reverse=not front)
|
2024-07-16 15:42:39 -07:00
|
|
|
@submodel(name="spacer-s2-elbow")
|
2024-07-15 22:57:38 -07:00
|
|
|
def spacer_s2_elbow(self) -> MountingBox:
|
2024-07-17 10:22:59 -07:00
|
|
|
return self.spacer_of_joint(
|
|
|
|
joint=self.elbow_joint,
|
|
|
|
segment_thickness=self.s2_thickness,
|
|
|
|
dx=self.elbow_h2,
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
2024-07-16 15:42:39 -07:00
|
|
|
@submodel(name="spacer-s2-wrist")
|
2024-07-15 22:57:38 -07:00
|
|
|
def spacer_s2_wrist(self) -> MountingBox:
|
2024-07-17 10:22:59 -07:00
|
|
|
return self.spacer_of_joint(
|
|
|
|
joint=self.wrist_joint,
|
|
|
|
segment_thickness=self.s2_thickness,
|
|
|
|
dx=self.wrist_h2,
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
2024-07-16 15:42:39 -07:00
|
|
|
@assembly()
|
2024-07-15 22:57:38 -07:00
|
|
|
def assembly_s2(self) -> Cq.Assembly:
|
|
|
|
result = (
|
|
|
|
Cq.Assembly()
|
2024-07-16 11:55:38 -07:00
|
|
|
.addS(self.surface_s2(front=True), name="front",
|
|
|
|
material=self.mat_panel, role=self.role_panel)
|
2024-07-15 22:57:38 -07:00
|
|
|
.constrain("front", "Fixed")
|
2024-07-16 11:55:38 -07:00
|
|
|
.addS(self.surface_s2(front=False), name="back",
|
|
|
|
material=self.mat_panel, role=self.role_panel)
|
2024-07-15 22:57:38 -07:00
|
|
|
.constrain("front@faces@>Z", "back@faces@<Z", "Point",
|
|
|
|
param=self.s1_thickness)
|
2024-07-20 22:55:43 -07:00
|
|
|
.addS(self.surface_s2_bridge(front=True), name="bridge_front",
|
|
|
|
material=self.mat_panel, role=self.role_panel)
|
|
|
|
.constrain("front?wrist_bot", "bridge_front?wrist_bot", "Plane")
|
|
|
|
.constrain("front?wrist_top", "bridge_front?wrist_top", "Plane")
|
|
|
|
.addS(self.surface_s2_bridge(front=False), name="bridge_back",
|
|
|
|
material=self.mat_panel, role=self.role_panel)
|
|
|
|
.constrain("back?wrist_bot", "bridge_back?wrist_bot", "Plane")
|
|
|
|
.constrain("back?wrist_top", "bridge_back?wrist_top", "Plane")
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
|
|
|
for t in ["elbow_bot", "elbow_top", "wrist_bot", "wrist_top"]:
|
|
|
|
is_top = t.endswith("_top")
|
|
|
|
is_parent = t.startswith("elbow")
|
|
|
|
o = self.spacer_s2_elbow() if is_parent else self.spacer_s2_wrist()
|
|
|
|
self._assembly_insert_spacer(
|
|
|
|
result,
|
|
|
|
o.generate(),
|
|
|
|
point_tag=t,
|
2024-07-17 12:11:08 -07:00
|
|
|
flipped=is_top == is_parent,
|
2024-07-18 14:03:01 -07:00
|
|
|
#rotate=not is_parent,
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
|
|
|
return result.solve()
|
2024-07-12 11:04:28 -07:00
|
|
|
|
2024-07-16 15:42:39 -07:00
|
|
|
@target(name="profile-s3", kind=TargetKind.DXF)
|
2024-07-11 16:02:54 -07:00
|
|
|
def profile_s3(self) -> Cq.Sketch:
|
|
|
|
profile = (
|
|
|
|
self.profile()
|
|
|
|
.reset()
|
|
|
|
.polygon(self._mask_wrist(), mode='s')
|
|
|
|
)
|
|
|
|
return profile
|
2024-07-12 11:04:28 -07:00
|
|
|
def surface_s3(self,
|
|
|
|
front: bool = True) -> Cq.Workplane:
|
2024-07-18 21:07:08 -07:00
|
|
|
loc_wrist = Cq.Location.rot2d(self.wrist_rotate) * self.wrist_joint.child_arm_loc(flip=not self.flip)
|
2024-07-12 11:04:28 -07:00
|
|
|
tags = [
|
2024-07-18 21:07:08 -07:00
|
|
|
("wrist_bot", self.wrist_axle_loc * loc_wrist *
|
2024-07-18 14:03:01 -07:00
|
|
|
Cq.Location.from2d(0, self.wrist_h2)),
|
2024-07-18 21:07:08 -07:00
|
|
|
("wrist_top", self.wrist_axle_loc * loc_wrist *
|
2024-07-18 14:03:01 -07:00
|
|
|
Cq.Location.from2d(0, -self.wrist_h2)),
|
2024-07-12 11:04:28 -07:00
|
|
|
]
|
|
|
|
profile = self.profile_s3()
|
2024-07-17 19:28:56 -07:00
|
|
|
return extrude_with_markers(profile, self.panel_thickness, tags, reverse=front)
|
2024-07-19 23:49:38 -07:00
|
|
|
def surface_s3_extra(self,
|
|
|
|
front: bool = True) -> Optional[Cq.Workplane]:
|
|
|
|
profile = self.profile_s3_extra()
|
|
|
|
if profile is None:
|
|
|
|
return None
|
|
|
|
loc_wrist = Cq.Location.rot2d(self.wrist_rotate) * self.wrist_joint.child_arm_loc(flip=not self.flip)
|
|
|
|
tags = [
|
|
|
|
("wrist_bot", self.wrist_axle_loc * loc_wrist *
|
|
|
|
Cq.Location.from2d(0, self.wrist_h2)),
|
|
|
|
("wrist_top", self.wrist_axle_loc * loc_wrist *
|
|
|
|
Cq.Location.from2d(0, -self.wrist_h2)),
|
|
|
|
]
|
|
|
|
return extrude_with_markers(profile, self.panel_thickness, tags, reverse=not front)
|
2024-07-16 15:42:39 -07:00
|
|
|
@submodel(name="spacer-s3-wrist")
|
2024-07-15 22:57:38 -07:00
|
|
|
def spacer_s3_wrist(self) -> MountingBox:
|
2024-07-17 10:22:59 -07:00
|
|
|
return self.spacer_of_joint(
|
|
|
|
joint=self.wrist_joint,
|
|
|
|
segment_thickness=self.s3_thickness,
|
|
|
|
dx=self.wrist_h2,
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
2024-07-16 15:42:39 -07:00
|
|
|
@assembly()
|
2024-07-15 22:57:38 -07:00
|
|
|
def assembly_s3(self) -> Cq.Assembly:
|
|
|
|
result = (
|
|
|
|
Cq.Assembly()
|
2024-07-16 11:55:38 -07:00
|
|
|
.addS(self.surface_s3(front=True), name="front",
|
|
|
|
material=self.mat_panel, role=self.role_panel)
|
2024-07-15 22:57:38 -07:00
|
|
|
.constrain("front", "Fixed")
|
2024-07-16 11:55:38 -07:00
|
|
|
.addS(self.surface_s3(front=False), name="back",
|
|
|
|
material=self.mat_panel, role=self.role_panel)
|
2024-07-15 22:57:38 -07:00
|
|
|
.constrain("front@faces@>Z", "back@faces@<Z", "Point",
|
|
|
|
param=self.s1_thickness)
|
|
|
|
)
|
2024-07-19 23:49:38 -07:00
|
|
|
if not self.flip:
|
|
|
|
(
|
|
|
|
result
|
|
|
|
.addS(self.surface_s3_extra(front=True), name="extra_front",
|
|
|
|
material=self.mat_panel, role=self.role_panel)
|
|
|
|
.constrain("front?wrist_bot", "extra_front?wrist_bot", "Plane")
|
|
|
|
.constrain("front?wrist_top", "extra_front?wrist_top", "Plane")
|
|
|
|
.addS(self.surface_s3_extra(front=False), name="extra_back",
|
|
|
|
material=self.mat_panel, role=self.role_panel)
|
|
|
|
.constrain("back?wrist_bot", "extra_back?wrist_bot", "Plane")
|
|
|
|
.constrain("back?wrist_top", "extra_back?wrist_top", "Plane")
|
|
|
|
)
|
2024-07-15 22:57:38 -07:00
|
|
|
for t in ["wrist_bot", "wrist_top"]:
|
|
|
|
is_top = t.endswith("_top")
|
|
|
|
o = self.spacer_s3_wrist()
|
|
|
|
self._assembly_insert_spacer(
|
|
|
|
result,
|
|
|
|
o.generate(),
|
|
|
|
point_tag=t,
|
2024-07-17 13:09:46 -07:00
|
|
|
flipped=is_top,
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
|
|
|
return result.solve()
|
2024-07-11 16:02:54 -07:00
|
|
|
|
2024-07-16 15:42:39 -07:00
|
|
|
@assembly()
|
2024-07-15 22:57:38 -07:00
|
|
|
def assembly(self,
|
2024-07-16 13:28:53 -07:00
|
|
|
parts: Optional[list[str]] = None,
|
2024-07-18 14:41:29 -07:00
|
|
|
shoulder_deflection: float = 0.0,
|
|
|
|
elbow_wrist_deflection: float = 0.0,
|
2024-07-19 15:06:57 -07:00
|
|
|
root_offset: int = 5,
|
|
|
|
fastener_pos: float = 0.0,
|
2024-07-15 22:57:38 -07:00
|
|
|
) -> Cq.Assembly():
|
|
|
|
if parts is None:
|
2024-07-21 18:45:13 -07:00
|
|
|
parts = [
|
|
|
|
"root",
|
|
|
|
"s0",
|
|
|
|
"shoulder",
|
|
|
|
"s1",
|
|
|
|
"elbow",
|
|
|
|
"s2",
|
|
|
|
"wrist",
|
|
|
|
"s3",
|
|
|
|
]
|
2024-07-15 22:57:38 -07:00
|
|
|
result = (
|
|
|
|
Cq.Assembly()
|
|
|
|
)
|
2024-07-16 23:32:23 -07:00
|
|
|
tag_top, tag_bot = "top", "bot"
|
|
|
|
if self.flip:
|
|
|
|
tag_top, tag_bot = tag_bot, tag_top
|
|
|
|
|
2024-07-15 22:57:38 -07:00
|
|
|
if "s0" in parts:
|
|
|
|
result.add(self.assembly_s0(), name="s0")
|
2024-07-19 15:06:57 -07:00
|
|
|
if "root" in parts:
|
|
|
|
result.addS(self.root_joint.assembly(
|
|
|
|
offset=root_offset,
|
|
|
|
fastener_pos=fastener_pos,
|
|
|
|
), name="root")
|
|
|
|
result.constrain("root/parent", "Fixed")
|
|
|
|
if "s0" in parts and "root" in parts:
|
|
|
|
(
|
|
|
|
result
|
|
|
|
.constrain("s0/base?conn0", "root/child?conn0", "Plane", param=0)
|
|
|
|
.constrain("s0/base?conn1", "root/child?conn1", "Plane", param=0)
|
|
|
|
.constrain("s0/base?conn2", "root/child?conn2", "Plane", param=0)
|
|
|
|
)
|
2024-07-15 22:57:38 -07:00
|
|
|
if "shoulder" in parts:
|
2024-07-19 18:59:58 -07:00
|
|
|
angle = shoulder_deflection * self.shoulder_joint.angle_max_deflection
|
2024-07-19 15:06:57 -07:00
|
|
|
result.add(self.shoulder_joint.assembly(
|
|
|
|
fastener_pos=fastener_pos,
|
2024-07-19 18:59:58 -07:00
|
|
|
deflection=angle), name="shoulder")
|
2024-07-15 22:57:38 -07:00
|
|
|
if "s0" in parts and "shoulder" in parts:
|
|
|
|
(
|
|
|
|
result
|
2024-07-16 23:32:23 -07:00
|
|
|
.constrain(f"s0/shoulder?conn_top0", f"shoulder/parent_{tag_top}/lip?conn0", "Plane")
|
2024-07-17 00:30:41 -07:00
|
|
|
.constrain(f"s0/shoulder?conn_top1", f"shoulder/parent_{tag_top}/lip?conn1", "Plane")
|
2024-07-16 23:32:23 -07:00
|
|
|
.constrain(f"s0/shoulder?conn_bot0", f"shoulder/parent_{tag_bot}/lip?conn0", "Plane")
|
2024-07-17 00:30:41 -07:00
|
|
|
.constrain(f"s0/shoulder?conn_bot1", f"shoulder/parent_{tag_bot}/lip?conn1", "Plane")
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
|
|
|
if "s1" in parts:
|
|
|
|
result.add(self.assembly_s1(), name="s1")
|
|
|
|
if "s1" in parts and "shoulder" in parts:
|
|
|
|
(
|
|
|
|
result
|
2024-07-16 23:32:23 -07:00
|
|
|
.constrain("s1/shoulder_top?conn0", f"shoulder/child/lip_{tag_top}?conn0", "Plane")
|
|
|
|
.constrain("s1/shoulder_top?conn1", f"shoulder/child/lip_{tag_top}?conn1", "Plane")
|
|
|
|
.constrain("s1/shoulder_bot?conn0", f"shoulder/child/lip_{tag_bot}?conn0", "Plane")
|
|
|
|
.constrain("s1/shoulder_bot?conn1", f"shoulder/child/lip_{tag_bot}?conn1", "Plane")
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
|
|
|
if "elbow" in parts:
|
2024-07-19 22:29:57 -07:00
|
|
|
angle = self.elbow_joint.motion_span * elbow_wrist_deflection
|
2024-07-18 14:41:29 -07:00
|
|
|
result.add(self.elbow_joint.assembly(angle=angle), name="elbow")
|
2024-07-15 22:57:38 -07:00
|
|
|
if "s1" in parts and "elbow" in parts:
|
|
|
|
(
|
|
|
|
result
|
2024-07-18 21:07:08 -07:00
|
|
|
.constrain("s1/elbow_top?conn0", f"elbow/parent_upper/lip?conn_{tag_top}0", "Plane")
|
|
|
|
.constrain("s1/elbow_top?conn1", f"elbow/parent_upper/lip?conn_{tag_top}1", "Plane")
|
|
|
|
.constrain("s1/elbow_bot?conn0", f"elbow/parent_upper/lip?conn_{tag_bot}0", "Plane")
|
|
|
|
.constrain("s1/elbow_bot?conn1", f"elbow/parent_upper/lip?conn_{tag_bot}1", "Plane")
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
|
|
|
if "s2" in parts:
|
|
|
|
result.add(self.assembly_s2(), name="s2")
|
|
|
|
if "s2" in parts and "elbow" in parts:
|
|
|
|
(
|
|
|
|
result
|
2024-07-18 21:07:08 -07:00
|
|
|
.constrain("s2/elbow_top?conn0", f"elbow/child/lip?conn_{tag_top}0", "Plane")
|
|
|
|
.constrain("s2/elbow_top?conn1", f"elbow/child/lip?conn_{tag_top}1", "Plane")
|
|
|
|
.constrain("s2/elbow_bot?conn0", f"elbow/child/lip?conn_{tag_bot}0", "Plane")
|
|
|
|
.constrain("s2/elbow_bot?conn1", f"elbow/child/lip?conn_{tag_bot}1", "Plane")
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
|
|
|
if "wrist" in parts:
|
2024-07-19 22:29:57 -07:00
|
|
|
angle = self.wrist_joint.motion_span * elbow_wrist_deflection
|
2024-07-18 21:07:08 -07:00
|
|
|
result.add(self.wrist_joint.assembly(angle=angle), name="wrist")
|
2024-07-15 22:57:38 -07:00
|
|
|
if "s2" in parts and "wrist" in parts:
|
2024-07-16 13:28:53 -07:00
|
|
|
# Mounted backwards to bend in other direction
|
2024-07-15 22:57:38 -07:00
|
|
|
(
|
|
|
|
result
|
2024-07-18 21:07:08 -07:00
|
|
|
.constrain("s2/wrist_top?conn0", f"wrist/parent_upper/lip?conn_{tag_bot}0", "Plane")
|
|
|
|
.constrain("s2/wrist_top?conn1", f"wrist/parent_upper/lip?conn_{tag_bot}1", "Plane")
|
|
|
|
.constrain("s2/wrist_bot?conn0", f"wrist/parent_upper/lip?conn_{tag_top}0", "Plane")
|
|
|
|
.constrain("s2/wrist_bot?conn1", f"wrist/parent_upper/lip?conn_{tag_top}1", "Plane")
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
|
|
|
if "s3" in parts:
|
|
|
|
result.add(self.assembly_s3(), name="s3")
|
|
|
|
if "s3" in parts and "wrist" in parts:
|
|
|
|
(
|
|
|
|
result
|
2024-07-18 21:07:08 -07:00
|
|
|
.constrain("s3/wrist_top?conn0", f"wrist/child/lip?conn_{tag_bot}0", "Plane")
|
|
|
|
.constrain("s3/wrist_top?conn1", f"wrist/child/lip?conn_{tag_bot}1", "Plane")
|
|
|
|
.constrain("s3/wrist_bot?conn0", f"wrist/child/lip?conn_{tag_top}0", "Plane")
|
|
|
|
.constrain("s3/wrist_bot?conn1", f"wrist/child/lip?conn_{tag_top}1", "Plane")
|
2024-07-15 22:57:38 -07:00
|
|
|
)
|
2024-07-16 12:03:51 -07:00
|
|
|
if len(parts) > 1:
|
|
|
|
result.solve()
|
2024-07-09 19:57:54 -07:00
|
|
|
|
2024-07-16 12:03:51 -07:00
|
|
|
return result
|
2024-07-16 17:18:28 -07:00
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
@dataclass(kw_only=True)
|
|
|
|
class WingR(WingProfile):
|
|
|
|
"""
|
|
|
|
Right side wings
|
|
|
|
"""
|
|
|
|
|
2024-07-18 11:08:34 -07:00
|
|
|
elbow_bot_loc: Cq.Location = Cq.Location.from2d(290.0, 30.0, 27.0)
|
2024-07-16 17:18:28 -07:00
|
|
|
elbow_height: float = 111.0
|
|
|
|
|
2024-07-18 11:08:34 -07:00
|
|
|
wrist_bot_loc: Cq.Location = Cq.Location.from2d(403.0, 289.0, 45.0)
|
2024-07-16 17:18:28 -07:00
|
|
|
wrist_height: float = 60.0
|
|
|
|
|
|
|
|
# Extends from the wrist to the tip of the arrow
|
|
|
|
arrow_height: float = 300
|
2024-07-17 21:17:50 -07:00
|
|
|
arrow_angle: float = -8
|
2024-07-16 17:18:28 -07:00
|
|
|
|
2024-07-19 23:49:38 -07:00
|
|
|
# Underapproximate the wrist tangent angle to leave no gaps on the blade
|
|
|
|
blade_wrist_approx_tangent_angle: float = 40.0
|
|
|
|
blade_overlap_arrow_height: float = 5.0
|
|
|
|
# Some overlap needed to glue the two sides
|
|
|
|
blade_overlap_angle: float = -1
|
|
|
|
blade_hole_angle: float = 3
|
|
|
|
blade_hole_diam: float = 12.0
|
|
|
|
blade_hole_heights: list[float] = field(default_factory=lambda: [230, 260])
|
|
|
|
blade_angle: float = 7
|
|
|
|
|
2024-07-16 17:18:28 -07:00
|
|
|
# Relative (in wrist coordinate) centre of the ring
|
2024-07-17 21:17:50 -07:00
|
|
|
ring_rel_loc: Cq.Location = Cq.Location.from2d(45.0, 25.0)
|
|
|
|
ring_radius_inner: float = 22.0
|
2024-07-16 17:18:28 -07:00
|
|
|
|
2024-07-19 23:49:38 -07:00
|
|
|
flip: bool = False
|
|
|
|
|
2024-07-16 17:18:28 -07:00
|
|
|
def __post_init__(self):
|
|
|
|
super().__post_init__()
|
2024-07-17 21:17:50 -07:00
|
|
|
assert self.arrow_angle < 0, "Arrow angle cannot be positive"
|
|
|
|
self.arrow_bot_loc = self.wrist_bot_loc \
|
|
|
|
* Cq.Location.from2d(0, -self.arrow_height)
|
|
|
|
self.arrow_other_loc = self.arrow_bot_loc \
|
|
|
|
* Cq.Location.rot2d(self.arrow_angle) \
|
|
|
|
* Cq.Location.from2d(0, self.arrow_height + self.wrist_height)
|
|
|
|
self.ring_loc = self.wrist_top_loc * self.ring_rel_loc
|
2024-07-16 17:18:28 -07:00
|
|
|
assert self.ring_radius > self.ring_radius_inner
|
|
|
|
|
2024-07-19 23:49:38 -07:00
|
|
|
assert 0 > self.blade_overlap_angle > self.arrow_angle
|
|
|
|
assert 0 < self.blade_hole_angle < self.blade_angle
|
|
|
|
assert self.blade_wrist_approx_tangent_angle <= self.wrist_bot_loc.to2d_rot()
|
|
|
|
|
2024-07-16 17:18:28 -07:00
|
|
|
@property
|
|
|
|
def ring_radius(self) -> float:
|
2024-07-17 21:17:50 -07:00
|
|
|
(dx, dy), _ = self.ring_rel_loc.to2d()
|
2024-07-16 17:18:28 -07:00
|
|
|
return (dx * dx + dy * dy) ** 0.5
|
|
|
|
|
|
|
|
def profile(self) -> Cq.Sketch:
|
|
|
|
"""
|
|
|
|
Net profile of the wing starting from the wing root with no divisions
|
|
|
|
"""
|
|
|
|
result = (
|
|
|
|
Cq.Sketch()
|
|
|
|
.segment(
|
|
|
|
(0, 0),
|
|
|
|
(0, self.shoulder_joint.height),
|
|
|
|
tag="shoulder")
|
|
|
|
.spline([
|
|
|
|
(0, self.shoulder_joint.height),
|
2024-07-17 21:17:50 -07:00
|
|
|
self.elbow_top_loc.to2d_pos(),
|
|
|
|
self.wrist_top_loc.to2d_pos(),
|
2024-07-16 17:18:28 -07:00
|
|
|
],
|
|
|
|
tag="s1_top")
|
|
|
|
#.segment(
|
|
|
|
# (self.wrist_x, self.wrist_y),
|
|
|
|
# (wrist_top_x, wrist_top_y),
|
|
|
|
# tag="wrist")
|
|
|
|
.spline([
|
|
|
|
(0, 0),
|
2024-07-17 21:17:50 -07:00
|
|
|
self.elbow_bot_loc.to2d_pos(),
|
|
|
|
self.wrist_bot_loc.to2d_pos(),
|
2024-07-16 17:18:28 -07:00
|
|
|
],
|
|
|
|
tag="s1_bot")
|
|
|
|
)
|
|
|
|
result = (
|
|
|
|
result
|
|
|
|
.segment(
|
2024-07-17 21:17:50 -07:00
|
|
|
self.wrist_bot_loc.to2d_pos(),
|
|
|
|
self.arrow_bot_loc.to2d_pos(),
|
2024-07-16 17:18:28 -07:00
|
|
|
)
|
|
|
|
.segment(
|
2024-07-17 21:17:50 -07:00
|
|
|
self.arrow_bot_loc.to2d_pos(),
|
|
|
|
self.arrow_other_loc.to2d_pos(),
|
2024-07-16 17:18:28 -07:00
|
|
|
)
|
|
|
|
.segment(
|
2024-07-17 21:17:50 -07:00
|
|
|
self.arrow_other_loc.to2d_pos(),
|
|
|
|
self.wrist_top_loc.to2d_pos(),
|
2024-07-16 17:18:28 -07:00
|
|
|
)
|
|
|
|
)
|
|
|
|
# Carve out the ring
|
|
|
|
result = result.assemble()
|
|
|
|
result = (
|
|
|
|
result
|
2024-07-17 21:17:50 -07:00
|
|
|
.push([self.ring_loc.to2d_pos()])
|
2024-07-16 17:18:28 -07:00
|
|
|
.circle(self.ring_radius, mode='a')
|
|
|
|
.circle(self.ring_radius_inner, mode='s')
|
|
|
|
.clean()
|
|
|
|
)
|
|
|
|
return result
|
|
|
|
|
2024-07-19 23:49:38 -07:00
|
|
|
def profile_s3_extra(self) -> Cq.Sketch:
|
|
|
|
"""
|
|
|
|
Implements the blade part on Nue's wing
|
|
|
|
"""
|
|
|
|
left_bot_loc = self.arrow_bot_loc * Cq.Location.rot2d(-1)
|
|
|
|
hole_bot_loc = self.arrow_bot_loc * Cq.Location.rot2d(self.blade_hole_angle)
|
|
|
|
right_bot_loc = self.arrow_bot_loc * Cq.Location.rot2d(self.blade_angle)
|
|
|
|
h_loc = Cq.Location.from2d(0, self.arrow_height + self.blade_overlap_arrow_height)
|
|
|
|
|
|
|
|
# Law of sines, uses the triangle of (wrist_bot_loc, arrow_bot_loc, ?)
|
|
|
|
theta_wp = math.radians(90 - self.blade_wrist_approx_tangent_angle)
|
|
|
|
theta_b = math.radians(self.blade_angle)
|
|
|
|
h_blade = math.sin(theta_wp) / math.sin(math.pi - theta_b - theta_wp) * self.arrow_height
|
|
|
|
h_blade_loc = Cq.Location.from2d(0, h_blade)
|
|
|
|
return (
|
|
|
|
Cq.Sketch()
|
|
|
|
.segment(
|
|
|
|
self.arrow_bot_loc.to2d_pos(),
|
|
|
|
(left_bot_loc * h_loc).to2d_pos(),
|
|
|
|
)
|
|
|
|
.segment(
|
|
|
|
(self.arrow_bot_loc * h_loc).to2d_pos(),
|
|
|
|
)
|
|
|
|
.segment(
|
|
|
|
(right_bot_loc * h_blade_loc).to2d_pos(),
|
|
|
|
)
|
|
|
|
.close()
|
|
|
|
.assemble()
|
|
|
|
.reset()
|
|
|
|
.push([
|
|
|
|
(hole_bot_loc * Cq.Location.from2d(0, h)).to2d_pos()
|
|
|
|
for h in self.blade_hole_heights
|
|
|
|
])
|
|
|
|
.circle(self.blade_hole_diam / 2, mode='s')
|
|
|
|
)
|
|
|
|
|
|
|
|
|
2024-07-17 01:19:17 -07:00
|
|
|
def _mask_elbow(self) -> list[Tuple[float, float]]:
|
|
|
|
l = 200
|
2024-07-17 21:17:50 -07:00
|
|
|
elbow_x, _ = self.elbow_bot_loc.to2d_pos()
|
|
|
|
elbow_top_x, _ = self.elbow_top_loc.to2d_pos()
|
2024-07-17 01:19:17 -07:00
|
|
|
return [
|
|
|
|
(0, -l),
|
2024-07-17 21:17:50 -07:00
|
|
|
(elbow_x, -l),
|
|
|
|
self.elbow_bot_loc.to2d_pos(),
|
|
|
|
self.elbow_top_loc.to2d_pos(),
|
|
|
|
(elbow_top_x, l),
|
2024-07-17 01:19:17 -07:00
|
|
|
(0, l)
|
|
|
|
]
|
|
|
|
|
|
|
|
def _mask_wrist(self) -> list[Tuple[float, float]]:
|
|
|
|
l = 200
|
2024-07-17 21:17:50 -07:00
|
|
|
wrist_x, _ = self.wrist_bot_loc.to2d_pos()
|
|
|
|
_, wrist_top_y = self.wrist_top_loc.to2d_pos()
|
2024-07-17 01:19:17 -07:00
|
|
|
return [
|
|
|
|
(0, -l),
|
2024-07-17 21:17:50 -07:00
|
|
|
(wrist_x, -l),
|
|
|
|
self.wrist_bot_loc.to2d_pos(),
|
|
|
|
self.wrist_top_loc.to2d_pos(),
|
2024-07-17 01:19:17 -07:00
|
|
|
#(self.wrist_top_x, self.wrist_top_y),
|
2024-07-17 21:17:50 -07:00
|
|
|
(0, wrist_top_y),
|
2024-07-17 01:19:17 -07:00
|
|
|
]
|
|
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2024-07-16 17:18:28 -07:00
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@dataclass(kw_only=True)
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class WingL(WingProfile):
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elbow_bot_loc: Cq.Location = Cq.Location.from2d(260.0, 110.0, 0.0)
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elbow_height: float = 80.0
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wrist_angle: float = -45.0
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wrist_bot_loc: Cq.Location = Cq.Location.from2d(460.0, -10.0, -45.0)
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wrist_height: float = 43.0
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shoulder_bezier_ext: float = 120.0
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shoulder_bezier_drop: float = 15.0
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elbow_bezier_ext: float = 80.0
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wrist_bezier_ext: float = 30.0
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arrow_length: float = 135.0
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arrow_height: float = 120.0
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flip: bool = True
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def __post_init__(self):
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assert self.wrist_height <= self.shoulder_joint.height
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self.wrist_bot_loc = self.wrist_bot_loc.with_angle_2d(self.wrist_angle)
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2024-07-18 21:07:08 -07:00
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self.elbow_joint.angle_neutral = 15.0
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2024-07-18 14:09:53 -07:00
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self.elbow_rotate = 5.0
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self.wrist_joint.angle_neutral = self.wrist_bot_loc.to2d_rot() + 30.0
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self.wrist_rotate = -self.wrist_joint.angle_neutral
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super().__post_init__()
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def arrow_to_abs(self, x, y) -> Tuple[float, float]:
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rel = Cq.Location.from2d(x * self.arrow_length, y * self.arrow_height / 2 + self.wrist_height / 2)
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return (self.wrist_bot_loc * rel).to2d_pos()
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def profile(self) -> Cq.Sketch:
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result = (
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Cq.Sketch()
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.segment(
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(0,0),
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(0, self.shoulder_height)
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)
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.bezier([
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(0, 0),
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(self.shoulder_bezier_ext, -self.shoulder_bezier_drop),
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2024-07-17 21:17:50 -07:00
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(self.elbow_bot_loc * Cq.Location.from2d(-self.elbow_bezier_ext, 0)).to2d_pos(),
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self.elbow_bot_loc.to2d_pos(),
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])
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.bezier([
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(0, self.shoulder_joint.height),
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(self.shoulder_bezier_ext, self.shoulder_joint.height),
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(self.elbow_top_loc * Cq.Location.from2d(-self.elbow_bezier_ext, 0)).to2d_pos(),
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self.elbow_top_loc.to2d_pos(),
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])
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.bezier([
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self.elbow_bot_loc.to2d_pos(),
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(self.elbow_bot_loc * Cq.Location.from2d(self.elbow_bezier_ext, 0)).to2d_pos(),
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(self.wrist_bot_loc * Cq.Location.from2d(-self.wrist_bezier_ext, 0)).to2d_pos(),
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self.wrist_bot_loc.to2d_pos(),
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])
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.bezier([
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self.elbow_top_loc.to2d_pos(),
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(self.elbow_top_loc * Cq.Location.from2d(self.elbow_bezier_ext, 0)).to2d_pos(),
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(self.wrist_top_loc * Cq.Location.from2d(-self.wrist_bezier_ext, 0)).to2d_pos(),
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self.wrist_top_loc.to2d_pos(),
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])
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)
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# arrow base positions
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base_u, base_v = 0.3, 0.3
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result = (
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result
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.bezier([
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self.wrist_top_loc.to2d_pos(),
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(self.wrist_top_loc * Cq.Location.from2d(self.wrist_bezier_ext, 0)).to2d_pos(),
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self.arrow_to_abs(base_u, base_v),
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])
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.bezier([
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self.wrist_bot_loc.to2d_pos(),
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(self.wrist_bot_loc * Cq.Location.from2d(self.wrist_bezier_ext, 0)).to2d_pos(),
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self.arrow_to_abs(base_u, -base_v),
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])
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)
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# Create the arrow
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arrow_beziers = [
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[
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(0, 1),
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(0.3, 1),
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(0.8, .2),
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(1, 0),
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],
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[
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(0, 1),
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(0.1, 0.8),
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(base_u, base_v),
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]
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]
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arrow_beziers = [
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l2
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for l in arrow_beziers
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for l2 in [l, [(x, -y) for x,y in l]]
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]
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for line in arrow_beziers:
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result = result.bezier([self.arrow_to_abs(x, y) for x,y in line])
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return result.assemble()
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2024-07-17 01:19:17 -07:00
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def _mask_elbow(self) -> list[Tuple[float, float]]:
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l = 200
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elbow_bot_x, _ = self.elbow_bot_loc.to2d_pos()
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elbow_top_x, _ = self.elbow_top_loc.to2d_pos()
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return [
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(0, -l),
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(elbow_bot_x, -l),
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self.elbow_bot_loc.to2d_pos(),
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self.elbow_top_loc.to2d_pos(),
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(elbow_top_x, l),
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(0, l)
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]
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def _mask_wrist(self) -> list[Tuple[float, float]]:
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l = 200
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elbow_bot_x, _ = self.elbow_bot_loc.to2d_pos()
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2024-07-21 00:17:43 -07:00
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elbow_top_x, elbow_top_y = self.elbow_top_loc.to2d_pos()
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_, wrist_bot_y = self.wrist_bot_loc.to2d_pos()
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wrist_top_x, wrist_top_y = self.wrist_top_loc.to2d_pos()
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return [
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(0, -l),
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(elbow_bot_x, wrist_bot_y),
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self.wrist_bot_loc.to2d_pos(),
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self.wrist_top_loc.to2d_pos(),
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2024-07-21 00:17:43 -07:00
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(wrist_top_x, wrist_top_y + l),
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(elbow_top_x, elbow_top_y + l),
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(0, l),
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]
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