feat: Use double layer for electronic mount

nhf/parts/box.py

@@ -33,12 +33,20 @@ class Hole:
     y: float = 0.0
     diam: Optional[float] = None
     tag: Optional[str] = None
+    face: Optional[Cq.Face] = None
 
     @property
     def rev_tag(self) -> str:
         assert self.tag is not None
         return self.tag + "_rev"
 
+    def cutting_geometry(self, default_diam: Optional[float]=None) -> Cq.Face:
+        if self.face is not None:
+            return self.face
+        diam = self.diam if self.diam is not None else default_diam
+        assert diam is not None
+        return Cq.Face.makeFromWires(Cq.Wire.makeCircle(diam/2, Cq.Vector(), Cq.Vector(0,0,1)))
+
 @dataclass
 class MountingBox(Model):
     """
@@ -84,8 +92,8 @@ class MountingBox(Model):
             .rect(self.length, self.width)
         )
         for hole in self.holes:
-            diam = hole.diam if hole.diam else self.hole_diam
-            result.push([(hole.x, hole.y)]).circle(diam / 2, mode='s')
+            face = hole.cutting_geometry(default_diam=self.hole_diam)
+            result.push([(hole.x, hole.y)]).each(lambda l:face.moved(l), mode='s')
         if self.profile_callback:
             result = self.profile_callback(result)
         return result

nhf/parts/fasteners.py

@@ -103,12 +103,15 @@ class HexNut(Item):
     def role(self) -> Role:
         return Role.CONNECTION
 
+    @property
+    def radius(self) -> float:
+        return self.width / math.sqrt(3)
+
     def generate(self) -> Cq.Workplane:
-        r = self.width / math.sqrt(3)
         result = (
             Cq.Workplane("XY")
             .sketch()
-            .regularPolygon(r=r, n=6)
+            .regularPolygon(r=self.radius, n=6)
             .circle(r=self.diam_thread/2, mode='s')
             .finalize()
             .extrude(self.thickness)
@@ -117,3 +120,10 @@ class HexNut(Item):
         result.faces(">Z").tag("top")
         result.copyWorkplane(Cq.Workplane('XY')).tagPlane("dirX", direction="+X")
         return result
+
+    def cutting_face(self) -> Cq.Face:
+        return (
+            Cq.Sketch()
+            .regularPolygon(r=self.radius, n=6)
+            ._faces
+        )

nhf/touhou/houjuu_nue/electronics.py

@@ -335,6 +335,15 @@ LINEAR_ACTUATOR_BRACKET = MountingBracket()
 
 BATTERY_BOX = BatteryBox18650()
 
+# Acrylic hex nut
+ELECTRONIC_MOUNT_HEXNUT = HexNut(
+    mass=0.8,
+    diam_thread=4,
+    pitch=0.7,
+    thickness=3.57,
+    width=6.81,
+)
+
 @dataclass(kw_only=True)
 class Flexor:
     """

nhf/touhou/houjuu_nue/wing.py

@@ -18,7 +18,8 @@ from nhf.touhou.houjuu_nue.electronics import (
     LINEAR_ACTUATOR_10,
     LINEAR_ACTUATOR_21,
     LINEAR_ACTUATOR_50,
-    ElectronicBoard
+    ElectronicBoard,
+    ELECTRONIC_MOUNT_HEXNUT,
 )
 import nhf.utils
 
@@ -327,6 +328,9 @@ class WingProfile(Model):
         )
     @submodel(name="spacer-s0-electronic")
     def spacer_s0_electronic_mount(self) -> MountingBox:
+        """
+        This one has circular holes for the screws
+        """
         return MountingBox(
             holes=self.electronic_board.mount_holes,
             hole_diam=self.electronic_board.mount_hole_diam,
@@ -337,6 +341,26 @@ class WingProfile(Model):
             flip_y=False,#self.flip,
             generate_reverse_tags=True,
         )
+    @submodel(name="spacer-s0-electronic2")
+    def spacer_s0_electronic_mount2(self) -> MountingBox:
+        """
+        This one has hexagonal holes
+        """
+        face = ELECTRONIC_MOUNT_HEXNUT.cutting_face()
+        holes = [
+            Hole(x=h.x, y=h.y, face=face, tag=h.tag)
+            for h in self.electronic_board.mount_holes
+        ]
+        return MountingBox(
+            holes=holes,
+            hole_diam=self.electronic_board.mount_hole_diam,
+            length=self.root_height,
+            width=self.electronic_board.width,
+            centred=(True, True),
+            thickness=self.spacer_thickness,
+            flip_y=False,#self.flip,
+            generate_reverse_tags=True,
+        )
     @submodel(name="spacer-s0-shoulder-act")
     def spacer_s0_shoulder_act(self) -> MountingBox:
         dx = self.shoulder_joint.draft_height
@@ -424,6 +448,16 @@ class WingProfile(Model):
                 .constrain(f"{tag}?{top_tag}", f"top?{tag}", "Plane")
                 .constrain(f"{tag}?dir", f"top?{tag}_dir", "Axis")
             )
+        result.addS(
+            self.spacer_s0_electronic_mount2().generate(),
+            name="electronic_mount2",
+            role=Role.STRUCTURE | Role.CONNECTION,
+            material=self.mat_bracket)
+        for hole in self.electronic_board.mount_holes:
+            result.constrain(
+                f"electronic_mount?{hole.tag}",
+                f"electronic_mount2?{hole.tag}_rev",
+                "Plane")
         if not ignore_electronics:
             result.add(self.electronic_board.assembly(), name="electronic_board")
             for hole in self.electronic_board.mount_holes: