feat: Detach mount point from joint
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@ -354,7 +354,8 @@ class Flexor:
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line_slack: float = 0.0
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def __post_init__(self):
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assert self.line_slack <= self.line_length < self.actuator.stroke_length
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assert self.line_slack <= self.line_length, f"Insufficient length: {self.line_slack} >= {self.line_length}"
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assert self.line_slack < self.actuator.stroke_length
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@property
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def mount_height(self):
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@ -1121,8 +1121,6 @@ class ElbowJoint(Model):
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parent_arm_radius: float = 40.0
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lip_thickness: float = 5.0
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# Extra bit on top of the lip to connect to actuator mount
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child_lip_extra_length: float = 1.0
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lip_length: float = 60.0
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hole_pos: list[float] = field(default_factory=lambda: [12, 24])
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parent_arm_width: float = 10.0
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@ -1149,6 +1147,8 @@ class ElbowJoint(Model):
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flexor_child_arm_radius: Optional[float] = None
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flexor_line_length: float = 0.0
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flexor_line_slack: float = 0.0
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flexor_parent_angle_fix: Optional[float] = 180.0
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flexor_child_angle_fix: Optional[float] = None
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def __post_init__(self):
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assert self.child_arm_radius > self.disk_joint.radius_housing
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@ -1220,10 +1220,15 @@ class ElbowJoint(Model):
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# Moves the hole to be some distance apart from 0
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mount_r, mount_loc_angle, mount_parent_r = self.flexor.open_pos()
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loc_span = Cq.Location.from2d(mount_r if child else mount_parent_r, 0)
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alpha = (-mount_loc_angle if child else 0) + 180 - self.flexor_offset_angle
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if self.flexor_parent_angle_fix is not None:
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alpha = (-mount_loc_angle if child else 0) + self.flexor_parent_angle_fix - self.flexor_offset_angle
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elif self.flexor_child_angle_fix is not None:
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alpha = self.flexor_child_angle_fix + (0 if child else mount_loc_angle)
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else:
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raise ValueError("One of flexor_{parent,child}_angle_fix must be set")
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loc_rot = Cq.Location.rot2d(alpha)
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loc = loc_rot * loc_span * loc_mount_orient * loc_mount
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return loc.flip_y() if self.flip and not child and not unflip else loc
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return loc.flip_y() if self.flip and not unflip else loc
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def lip(self) -> Cq.Workplane:
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sign = -1 if self.flip else 1
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@ -1248,7 +1253,7 @@ class ElbowJoint(Model):
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return mbox.generate()
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@target(name="child")
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def child_joint(self) -> Cq.Assembly:
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def child_joint(self, generate_mount: bool=False) -> Cq.Assembly:
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angle = -self.disk_joint.tongue_span / 2
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dz = self.disk_joint.disk_thickness / 2
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# We need to ensure the disk is on the "other" side so
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@ -1265,31 +1270,40 @@ class ElbowJoint(Model):
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loc_cut_rel = Cq.Location((0, self.disk_joint.spring.radius_inner, -self.disk_joint.disk_bot_thickness))
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disk_cut = self.disk_joint._disk_cut().located(
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loc_lip.inverse * loc_cut_rel * loc_disk)
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lip_extra = Cq.Solid.makeBox(
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length=self.child_lip_extra_length,
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width=self.total_thickness,
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height=self.lip_thickness,
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).located(Cq.Location((
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self.lip_length / 2,
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-self.total_thickness / 2,
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0,
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)))
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#lip_extra = Cq.Solid.makeBox(
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# length=self.child_lip_extra_length,
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# width=self.total_thickness,
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# height=self.lip_thickness,
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#).located(Cq.Location((
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# self.lip_length / 2,
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# -self.total_thickness / 2,
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# 0,
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#)))
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result = (
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Cq.Assembly()
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.add(self.disk_joint.disk(), name="disk",
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loc=loc_rot_neutral * Cq.Location((0, 0, -dz), (0,0,1), angle))
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.add(self.lip().cut(disk_cut), name="lip",
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loc=loc_rot_neutral * loc_disk.inverse * loc_lip)
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.add(lip_extra, name="lip_extra",
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loc=loc_rot_neutral * loc_disk.inverse * loc_lip)
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#.add(lip_extra, name="lip_extra",
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# loc=loc_rot_neutral * loc_disk.inverse * loc_lip)
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)
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# Orientes the hole surface so it faces +X
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loc_thickness = Cq.Location((-self.lip_thickness, 0, 0), (0, 1, 0), 90)
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if self.flexor:
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loc_mount = self.actuator_mount_loc(child=True, unflip=True)
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result.add(
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Cq.Edge.makeLine((-1,0,0), (1,0,0)),
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name="act",
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loc=loc_mount)
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if generate_mount:
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# Orientes the hole surface so it faces +X
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loc_thickness = Cq.Location((-self.lip_thickness, 0, 0), (0, 1, 0), 90)
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result.add(
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self.actuator_mount(),
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name="act",
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loc=self.actuator_mount_loc(child=True) * loc_thickness)
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name="act_mount",
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loc=loc_mount * loc_thickness,
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)
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return result
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@target(name="parent-lower")
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@ -1342,17 +1356,18 @@ class ElbowJoint(Model):
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#.solve()
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)
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if self.flexor:
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loc_mount = self.actuator_mount_loc(child=False, unflip=True)
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result.add(
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Cq.Edge.makeLine((-1,0,0), (1,0,0)),
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name="act",
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loc=self.actuator_mount_loc(child=False, unflip=True))
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loc=loc_mount)
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if generate_mount:
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# Orientes the hole surface so it faces +X
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loc_thickness = Cq.Location((-self.lip_thickness, 0, 0), (0, 1, 0), 90)
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result.add(
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self.actuator_mount(),
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name="act_mount",
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loc=self.actuator_mount_loc(child=False, unflip=True) * loc_thickness
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loc=loc_mount * loc_thickness
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)
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return result
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@ -1364,7 +1379,7 @@ class ElbowJoint(Model):
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assert 0 <= angle <= self.motion_span
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result = (
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Cq.Assembly()
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.addS(self.child_joint(), name="child",
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.addS(self.child_joint(generate_mount=generate_mount), name="child",
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role=Role.CHILD, material=self.material)
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.addS(self.parent_joint_lower(), name="parent_lower",
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role=Role.CASING, material=self.material)
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@ -23,9 +23,6 @@ from nhf.touhou.houjuu_nue.electronics import (
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import nhf.utils
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ELBOW_PARAMS = dict(
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disk_joint=DiskJoint(
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movement_angle=55,
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),
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hole_diam=4.0,
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actuator=LINEAR_ACTUATOR_50,
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parent_arm_width=15,
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@ -508,6 +505,8 @@ class WingProfile(Model):
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loc_ext = loc_bot if bot else loc_top
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loc_tip = loc_top if bot else loc_bot
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theta = math.radians(angle_span * (median if child else 1 - median))
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if self.flip:
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axle_pos = 1 - axle_pos
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y_sign = -1 if bot else 1
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sign = -1 if child else 1
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dh = axle_pos * height * (overestimate - 1)
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@ -736,11 +735,14 @@ class WingProfile(Model):
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)
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return profile
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def surface_s2(self, front: bool = True) -> Cq.Workplane:
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loc_elbow = Cq.Location.rot2d(self.elbow_rotate) * self.elbow_joint.child_arm_loc()
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rot_elbow = Cq.Location.rot2d(self.elbow_rotate)
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loc_elbow = rot_elbow * self.elbow_joint.child_arm_loc()
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rot_wrist = Cq.Location.rot2d(self.wrist_rotate)
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loc_wrist = rot_wrist * self.wrist_joint.parent_arm_loc()
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tags = [
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("elbow", self.elbow_axle_loc * loc_elbow),
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("elbow_act", self.elbow_axle_loc * rot_elbow *
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self.elbow_joint.actuator_mount_loc(child=True)),
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("wrist", self.wrist_axle_loc * loc_wrist),
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("wrist_act", self.wrist_axle_loc * rot_wrist *
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self.wrist_joint.actuator_mount_loc()),
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@ -773,6 +775,17 @@ class WingProfile(Model):
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segment_thickness=self.s2_thickness,
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child=True,
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)
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@submodel(name="spacer-s1-elbow-act")
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def spacer_s2_elbow_act(self) -> MountingBox:
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return MountingBox(
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length=self.s2_thickness,
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width=self.s2_thickness,
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thickness=self.spacer_thickness,
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holes=[Hole(x=0,y=0)],
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centred=(True, True),
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hole_diam=self.elbow_joint.hole_diam,
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centre_left_right_tags=True,
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)
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@submodel(name="spacer-s2-wrist")
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def spacer_s2_wrist(self) -> MountingBox:
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return self._spacer_from_disk_joint(
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@ -822,6 +835,7 @@ class WingProfile(Model):
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)
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for o, t in [
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(self.spacer_s2_elbow(), "elbow"),
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(self.spacer_s2_elbow_act(), "elbow_act"),
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(self.spacer_s2_wrist(), "wrist"),
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(self.spacer_s2_wrist_act(), "wrist_act"),
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]:
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@ -1055,11 +1069,13 @@ class WingR(WingProfile):
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elbow_height: float = 111.0
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elbow_rotate: float = 10.0
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elbow_joint: ElbowJoint = field(default_factory=lambda: ElbowJoint(
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disk_joint=DiskJoint(
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movement_angle=55,
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),
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flexor_offset_angle=15,
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flexor_mount_angle_child=-75,
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flexor_child_arm_radius=None,
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angle_neutral=10.0,
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child_lip_extra_length=8,
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flip=False,
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**ELBOW_PARAMS
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))
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@ -1288,24 +1304,32 @@ class WingR(WingProfile):
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@dataclass(kw_only=True)
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class WingL(WingProfile):
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elbow_bot_loc: Cq.Location = Cq.Location.from2d(260.0, 110.0, 0.0)
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elbow_height: float = 90.0
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elbow_bot_loc: Cq.Location = Cq.Location.from2d(260.0, 105.0, 0.0)
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elbow_height: float = 95.0
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elbow_rotate: float = 15.0
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elbow_joint: ElbowJoint = field(default_factory=lambda: ElbowJoint(
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angle_neutral=30.0,
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flexor_mount_angle_child=170,
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flexor_mount_angle_parent=-30,
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flexor_line_length=30.0,
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flexor_line_slack=5.0,
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disk_joint=DiskJoint(
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movement_angle=50,
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),
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angle_neutral=25.0,
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flexor_mount_angle_child=220,
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flexor_mount_angle_parent=0,
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flexor_line_length=50.0,
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flexor_line_slack=10.0,
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#flexor_line_length=0.0,
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#flexor_line_slack=0.0,
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flexor_offset_angle=15,
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child_lip_extra_length=5.0,
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flexor_child_arm_radius=60.0,
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flexor_offset_angle=0,
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flexor_child_angle_fix=85,
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flexor_parent_angle_fix=None,
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flexor_child_arm_radius=50.0,
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parent_arm_radius=50.0,
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child_arm_radius=50.0,
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flexor_pos_smaller=False,
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flip=True,
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**ELBOW_PARAMS
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))
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elbow_axle_pos: float = 0.53
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elbow_joint_overlap_median: float = 0.5
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wrist_angle: float = 0.0
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wrist_bot_loc: Cq.Location = Cq.Location.from2d(460.0, -10.0, -45.0)
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@ -1324,9 +1348,7 @@ class WingL(WingProfile):
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arrow_height: float = 120.0
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flip: bool = True
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elbow_axle_pos: float = 0.5
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wrist_axle_pos: float = 0.5
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elbow_joint_overlap_median: float = 0.5
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wrist_joint_overlap_median: float = 0.5
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