feat: Connectors on wing root
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1794729890
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@ -10,8 +10,9 @@ from nhf.parts.joints import HirthJoint
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def wing_root_profiles(
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base_sweep=150,
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wall_thickness=8,
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base_radius=60,
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base_radius=40,
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middle_offset=30,
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middle_height=80,
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conn_width=40,
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conn_height=100) -> tuple[Cq.Wire, Cq.Wire]:
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assert base_sweep < 180
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@ -72,7 +73,7 @@ def wing_root_profiles(
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# If the exterior sweep is theta', it has to satisfy
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#
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# sin(theta) * r2 + wall_thickness = sin(theta') * r1
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x, y = conn_width / 2, conn_height / 2
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x, y = conn_width / 2, middle_height / 2
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t = wall_thickness
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dx = middle_offset
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middle = (
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@ -126,65 +127,86 @@ def wing_root_profiles(
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def wing_root(joint: HirthJoint,
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bolt_diam: int = 12) -> Cq.Assembly:
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bolt_diam: int = 12,
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union_tol=1e-4,
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attach_diam=8,
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conn_width=40,
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conn_height=100,
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wall_thickness=8) -> Cq.Assembly:
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"""
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Generate the contiguous components of the root wing segment
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"""
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root_profile, middle_profile, tip_profile = wing_root_profiles()
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tip_centre = Cq.Vector((-150, 0, -80))
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attach_points = [
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(15, 0),
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(40, 0),
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]
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root_profile, middle_profile, tip_profile = wing_root_profiles(
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conn_width=conn_width,
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conn_height=conn_height,
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wall_thickness=8,
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)
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middle_profile = middle_profile.located(Cq.Location(
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(-40, 0, -40), (0, 30, 0)
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))
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antetip_profile = tip_profile.located(Cq.Location(
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(-95, 0, -75), (0, 60, 0)
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))
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tip_profile = tip_profile.located(Cq.Location(
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tip_centre, (0, 90, 0)
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))
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profiles = [
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root_profile,
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middle_profile,
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antetip_profile,
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tip_profile,
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]
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result = None
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for p1, p2 in zip(profiles[:-1], profiles[1:]):
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seg = (
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Cq.Workplane('XY')
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.add(p1)
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.toPending()
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.workplane() # This call is necessary
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.add(p2)
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.toPending()
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.loft()
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)
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if result:
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result = result.union(seg, tol=union_tol)
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else:
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result = seg
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result = (
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result
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# Create connector holes
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.copyWorkplane(
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Cq.Workplane('bottom', origin=tip_centre + Cq.Vector((0, -50, 0)))
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)
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.pushPoints(attach_points)
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.hole(attach_diam)
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)
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# Generate attach point tags
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rotate_centre = Cq.Vector(-200, 0, -25)
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rotate_axis = Cq.Vector(0, 1, 0)
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terminal_offset = Cq.Vector(-80, 0, 80)
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terminal_rotate = Cq.Vector(0, -45, 0)
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for sign in [False, True]:
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y = conn_height / 2 - wall_thickness
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side = "bottom" if sign else "top"
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y = y if sign else -y
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plane = (
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result
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# Create connector holes
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.copyWorkplane(
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Cq.Workplane(side, origin=tip_centre +
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Cq.Vector((0, y, 0)))
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)
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)
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for i, (px, py) in enumerate(attach_points):
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(
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plane
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.moveTo(px, py)
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.eachpoint(Cq.Vertex.makeVertex(0, 0, 0))
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.tag(f"conn_{side}{i}")
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)
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#middle_profile = middle_profile.moved(Cq.Location((0, 0, -100)))
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#tip_profile = tip_profile.moved(Cq.Location((0, 0, -200)))
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middle_profile = middle_profile.rotate(
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startVector=rotate_centre,
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endVector=rotate_centre + rotate_axis,
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angleDegrees = 30,
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)
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antetip_profile = tip_profile.rotate(
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startVector=rotate_centre,
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endVector=rotate_centre + rotate_axis,
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angleDegrees = 60,
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)
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tip_profile = tip_profile.rotate(
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startVector=rotate_centre,
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endVector=rotate_centre + rotate_axis,
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angleDegrees = 90,
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)
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seg1 = (
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Cq.Workplane('XY')
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.add(root_profile)
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.toPending()
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.transformed(
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offset=terminal_offset,
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rotate=terminal_rotate)
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#.add(middle_profile.moved(Cq.Location((-15, 0, 15))))
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.add(middle_profile)
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.toPending()
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.loft()
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)
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seg2 = (
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Cq.Workplane('XY')
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.add(middle_profile)
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.toPending()
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.workplane()
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.add(antetip_profile)
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.toPending()
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.loft()
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)
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seg3 = (
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Cq.Workplane('XY')
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.add(antetip_profile)
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.toPending()
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.workplane()
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.add(tip_profile)
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.toPending()
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.loft()
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)
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result = seg1.union(seg2).union(seg3)
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result.faces("<Z").tag("base")
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result.faces(">X").tag("conn")
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