refactor: Allow different types of handle joints
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@ -1,10 +1,70 @@
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"""
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This schematics file contains all designs related to tool handles
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"""
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from dataclasses import dataclass
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from dataclasses import dataclass, field
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from typing import Union, Optional
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import cadquery as Cq
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import nhf.parts.metric_threads as metric_threads
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class TubeJoint:
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def diam_insertion_internal(self):
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"""
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Maximum permitted diameter of the internal cavity
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"""
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def diam_connector_external(self):
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"""
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Maximum permitted diameter of the external size of the insertion
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"""
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def external_thread(self, length: float) -> Cq.Shape:
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"""
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Generates the external connector
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"""
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def internal_thread(self, length: float) -> Cq.Shape:
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"""
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Generates the internal connector
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"""
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@dataclass
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class ThreadedJoint(TubeJoint):
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pitch: float = 3
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# Major diameter of the internal threads, following ISO metric screw thread
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# standard. This determines the wall thickness of the insertion.
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diam_threading: float = 27
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def diam_insertion_internal(self):
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r = metric_threads.metric_thread_major_radius(
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self.diam_threading,
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self.pitch,
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internal=True)
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return r * 2
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def diam_connector_external(self):
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r = metric_threads.metric_thread_minor_radius(
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self.diam_threading,
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self.pitch)
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return r * 2
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def external_thread(self, length: float):
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return metric_threads.external_metric_thread(
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self.diam_threading,
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self.pitch,
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length,
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top_lead_in=True)
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def internal_thread(self, length: float):
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return metric_threads.internal_metric_thread(
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self.diam_threading,
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self.pitch,
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length)
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@dataclass
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class BayonetJoint(TubeJoint):
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"""
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Bayonet type joint
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"""
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pass
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@dataclass
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class Handle:
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"""
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@ -17,20 +77,16 @@ class Handle:
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Note that all the radial sizes are diameters (in mm).
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"""
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# Outer and inner radius for the handle usually come in standard sizes
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# Outer and inner radii for the handle usually come in standard sizes
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diam: float = 38
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diam_inner: float = 33
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# Major diameter of the internal threads, following ISO metric screw thread
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# standard. This determines the wall thickness of the insertion.
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diam_threading: float = 27.0
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thread_pitch: float = 3.0
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joint: Optional[TubeJoint] = field(default_factory=lambda: ThreadedJoint())
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# Internal cavity diameter. This determines the wall thickness of the connector
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diam_connector_internal: float = 18.0
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# If set to true, do not generate threads
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# If set to true, do not generate the connections
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simplify_geometry: bool = True
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# Length for the rim on the female connector
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@ -43,26 +99,12 @@ class Handle:
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def __post_init__(self):
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assert self.diam > self.diam_inner, "Material thickness cannot be <= 0"
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assert self.diam_inner > self.diam_insertion_internal, "Threading radius is too big"
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assert self.diam_insertion_internal > self.diam_connector_external
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assert self.diam_connector_external > self.diam_connector_internal, "Internal diameter is too large"
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if self.joint:
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assert self.diam_inner > self.joint.diam_insertion_internal(), "Threading radius is too big"
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assert self.joint.diam_insertion_internal() > self.joint.diam_connector_external()
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assert self.joint.diam_connector_external() > self.diam_connector_internal, "Internal diameter is too large"
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assert self.insertion_length > self.rim_length
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@property
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def diam_insertion_internal(self):
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r = metric_threads.metric_thread_major_radius(
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self.diam_threading,
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self.thread_pitch,
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internal=True)
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return r * 2
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@property
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def diam_connector_external(self):
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r = metric_threads.metric_thread_minor_radius(
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self.diam_threading,
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self.thread_pitch)
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return r * 2
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def segment(self, length: float):
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result = (
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Cq.Workplane()
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@ -76,20 +118,6 @@ class Handle:
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result.faces(">Z").tag("mate2")
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return result
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def _external_thread(self, length=None):
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if length is None:
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length = self.insertion_length
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return metric_threads.external_metric_thread(
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self.diam_threading,
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self.thread_pitch,
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length,
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top_lead_in=True)
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def _internal_thread(self):
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return metric_threads.internal_metric_thread(
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self.diam_threading,
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self.thread_pitch,
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self.insertion_length)
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def insertion(self, holes=[]):
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"""
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This type of joint is used to connect two handlebar pieces. Each handlebar
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@ -121,11 +149,11 @@ class Handle:
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.circle(self.diam / 2)
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.extrude(self.rim_length)
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.faces(">Z")
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.hole(self.diam_insertion_internal)
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.hole(self.joint.diam_insertion_internal())
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)
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result.faces(">Z").tag("mate")
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if not self.simplify_geometry:
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thread = self._internal_thread().val()
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thread = self.joint.internal_thread(self.connector_length).val()
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result = result.union(thread)
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for h in holes:
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cyl = Cq.Solid.makeCylinder(
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@ -157,13 +185,13 @@ class Handle:
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result
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.faces(selector)
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.workplane()
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.circle(self.diam_connector_external / 2)
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.circle(self.joint.diam_connector_external() / 2)
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.extrude(self.insertion_length)
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)
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if not solid:
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result = result.faces(">Z").hole(self.diam_connector_internal)
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if not self.simplify_geometry:
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thread = self._external_thread().val()
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thread = self.joint.external_thread(self.insertion_length).val()
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result = (
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result
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.union(
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@ -193,11 +221,11 @@ class Handle:
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result
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.faces(">Z")
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.workplane()
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.circle(self.diam_connector_external / 2)
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.circle(self.joint.diam_connector_external() / 2)
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.extrude(self.insertion_length)
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)
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if not self.simplify_geometry:
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thread = self._external_thread().val()
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thread = self.joint.external_thread(self.insertion_length).val()
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result = (
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result
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.union(
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@ -215,7 +243,7 @@ class Handle:
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result = (
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Cq.Workplane('XY')
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.cylinder(
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radius=self.diam_connector_external / 2,
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radius=self.joint.diam_connector_external / 2,
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height=length,
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centered=(True, True, False),
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)
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@ -223,7 +251,7 @@ class Handle:
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result.faces(">Z").tag("mate")
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result.faces("<Z").tag("base")
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if not self.simplify_geometry:
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thread = self._external_thread(length=length).val()
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thread = self.joint.external_thread(length=length).val()
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result = (
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result
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.union(thread)
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@ -127,9 +127,6 @@ class Parameters(Model):
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trident_handle: Handle = field(default_factory=lambda: Handle(
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diam=38,
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diam_inner=38-2 * 25.4/8,
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# M27-3
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diam_threading=27,
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thread_pitch=3,
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diam_connector_internal=18,
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simplify_geometry=False,
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))
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