feat: Splined wing profile

nhf/touhou/houjuu_nue/__init__.py

@@ -548,7 +548,7 @@ class Parameters(Model):
 
     @target(name="wing/r1s1", kind=TargetKind.DXF)
     def wing_r1s1_profile(self) -> Cq.Sketch:
-        return self.wing_profile.wing_r1_profile()
+        return self.wing_profile.profile()
 
     def wing_r1s1_panel(self, front=True) -> Cq.Workplane:
         profile = self.wing_r1s1_profile()

nhf/touhou/houjuu_nue/wing.py

@@ -3,7 +3,9 @@ This file describes the shapes of the wing shells. The joints are defined in
 `__init__.py`.
 """
 import math
+from enum import Enum
 from dataclasses import dataclass
+from typing import Mapping, Tuple
 import cadquery as Cq
 from nhf import Material, Role
 from nhf.parts.joints import HirthJoint
@@ -235,19 +237,19 @@ class WingProfile:
 
     shoulder_height: float = 100
 
-    elbow_height: float = 120
+    elbow_height: float = 100
-    elbow_x: float = 270
+    elbow_x: float = 240
-    elbow_y: float = 10
+    elbow_y: float = 30
-    # Angle of elbow w.r.t. y axis
+    # Tilt of elbow w.r.t. shoulder
-    elbow_angle: float = -20
+    elbow_angle: float = 20
 
     wrist_height: float = 70
     # Bottom point of the wrist
     wrist_x: float = 400
     wrist_y: float = 200
 
-    # Angle of wrist w.r.t. y axis. should be negative
+    # Tile of wrist w.r.t. shoulder
-    wrist_angle: float = -40
+    wrist_angle: float = 40
 
     # Extends from the wrist to the tip of the arrow
     arrow_height: float = 300
@@ -261,21 +263,45 @@ class WingProfile:
     def __post_init__(self):
         assert self.ring_radius > self.ring_radius_inner
 
+        self.elbow_theta = math.radians(self.elbow_angle)
+        self.elbow_c = math.cos(self.elbow_theta)
+        self.elbow_s = math.sin(self.elbow_theta)
+        self.elbow_top_x, self.elbow_top_y = self.elbow_to_abs(0, self.elbow_height)
+        self.wrist_theta = math.radians(self.wrist_angle)
+        self.wrist_c = math.cos(self.wrist_theta)
+        self.wrist_s = math.sin(self.wrist_theta)
+        self.wrist_top_x, self.wrist_top_y = self.wrist_to_abs(0, self.wrist_height)
+        self.arrow_theta = math.radians(self.arrow_angle)
+        self.arrow_x, self.arrow_y = self.wrist_to_abs(0, -self.arrow_height)
+        self.arrow_tip_x = self.arrow_x + (self.arrow_height + self.wrist_height) \
+            * math.sin(self.arrow_theta - self.wrist_theta)
+        self.arrow_tip_y = self.arrow_y + (self.arrow_height + self.wrist_height) \
+            * math.cos(self.arrow_theta - self.wrist_theta)
+        # [[c, s], [-s, c]] * [ring_x, ring_y]
+        self.ring_abs_x = self.wrist_top_x + self.wrist_c * self.ring_x - self.wrist_s * self.ring_y
+        self.ring_abs_y = self.wrist_top_y + self.wrist_s * self.ring_x + self.wrist_c * self.ring_y
+
     @property
     def ring_radius(self) -> float:
         dx = self.ring_x
         dy = self.ring_y
         return (dx * dx + dy * dy) ** 0.5
 
-    def wing_r1_profile(self) -> Cq.Sketch:
+    def elbow_to_abs(self, x: float, y: float) -> Tuple[float, float]:
-        wrist_theta = math.radians(self.wrist_angle)
+        elbow_x = self.elbow_x + x * self.elbow_c - y * self.elbow_s
-        wrist_s = math.sin(wrist_theta)
+        elbow_y = self.elbow_y + x * self.elbow_s + y * self.elbow_c
-        wrist_c = math.cos(wrist_theta)
+        print(f"c={self.elbow_c}, s={self.elbow_s}, x={elbow_x}, y={elbow_y}")
-        wrist_top_x = self.wrist_x + self.wrist_height * wrist_s
+        return elbow_x, elbow_y
-        wrist_top_y = self.wrist_y + self.wrist_height * wrist_c
+    def wrist_to_abs(self, x: float, y: float) -> Tuple[float, float]:
-        elbow_theta = math.radians(self.elbow_angle)
+        wrist_x = self.wrist_x + x * self.wrist_c - y * self.wrist_s
-        elbow_top_x = self.elbow_x + self.elbow_height * math.sin(elbow_theta)
+        wrist_y = self.wrist_y + x * self.wrist_s + y * self.wrist_c
-        elbow_top_y = self.elbow_y + self.elbow_height * math.cos(elbow_theta)
+        return wrist_x, wrist_y
+
+
+    def profile(self) -> Cq.Sketch:
+        """
+        Net profile of the wing starting from the wing root with no divisions
+        """
         result = (
             Cq.Sketch()
             .segment(
@@ -284,8 +310,8 @@ class WingProfile:
                 tag="shoulder")
             .arc(
                 (0, self.shoulder_height),
-                (elbow_top_x, elbow_top_y),
+                (self.elbow_top_x, self.elbow_top_y),
-                (wrist_top_x, wrist_top_y),
+                (self.wrist_top_x, self.wrist_top_y),
                 tag="s1_top")
             #.segment(
             #    (self.wrist_x, self.wrist_y),
@@ -297,39 +323,108 @@ class WingProfile:
                 (self.wrist_x, self.wrist_y),
                 tag="s1_bot")
         )
-        arrow_theta = math.radians(self.arrow_angle)
-        arrow_x = self.wrist_x - self.arrow_height * wrist_s
-        arrow_y = self.wrist_y - self.arrow_height * wrist_c
-        arrow_tip_x = arrow_x + (self.arrow_height + self.wrist_height) * math.sin(arrow_theta + wrist_theta)
-        arrow_tip_y = arrow_y + (self.arrow_height + self.wrist_height) * math.cos(arrow_theta + wrist_theta)
         result = (
             result
             .segment(
                 (self.wrist_x, self.wrist_y),
-                (arrow_x, arrow_y)
+                (self.arrow_x, self.arrow_y)
             )
             .segment(
-                (arrow_x, arrow_y),
+                (self.arrow_x, self.arrow_y),
-                (arrow_tip_x, arrow_tip_y)
+                (self.arrow_tip_x, self.arrow_tip_y)
             )
             .segment(
-                (arrow_tip_x, arrow_tip_y),
+                (self.arrow_tip_x, self.arrow_tip_y),
-                (wrist_top_x, wrist_top_y)
+                (self.wrist_top_x, self.wrist_top_y)
             )
         )
         # Carve out the ring
         result = result.assemble()
-        ring_x = wrist_top_x + wrist_c * self.ring_x + wrist_s * self.ring_y
-        ring_y = wrist_top_y - wrist_s * self.ring_x + wrist_c * self.ring_y
         result = (
             result
-            .push([(ring_x, ring_y)])
+            .push([(self.ring_abs_x, self.ring_abs_y)])
             .circle(self.ring_radius, mode='a')
             .circle(self.ring_radius_inner, mode='s')
             .clean()
         )
         return result
 
+    def _mask_elbow(self) -> list[Tuple[float, float]]:
+        """
+        Polygon shape to mask out parts above the elbow
+        """
+        abscissa = 200
+        return [
+            (0, -abscissa),
+            (self.elbow_x, self.elbow_y),
+            (self.elbow_top_x, self.elbow_top_y),
+            (0, abscissa)
+        ]
+
+    def _mask_wrist(self) -> list[Tuple[float, float]]:
+        abscissa = 200
+        return [
+            (0, -abscissa),
+            (self.wrist_x - self.wrist_s * abscissa,
+             self.wrist_y - self.wrist_c * abscissa),
+            (self.wrist_top_x, self.wrist_top_y),
+            (0, abscissa),
+        ]
+
+
+    def profile_s1(self) -> Cq.Sketch:
+        profile = (
+            self.profile()
+            .reset()
+            .polygon(self._mask_elbow(), mode='i')
+        )
+        return profile
+    def surface_s1(self,
+                   thickness:float = 25.4/16,
+                   shoulder_mount_inset: float=20,
+                   shoulder_joint_child_height: float=80,
+                   elbow_mount_inset: float=20,
+                   elbow_joint_parent_height: float=60,
+                   front: bool=True) -> Cq.Workplane:
+        assert shoulder_joint_child_height < self.shoulder_height
+        assert elbow_joint_parent_height < self.elbow_height
+        h = (self.shoulder_height - shoulder_joint_child_height) / 2
+        tags_shoulder = [
+            ("shoulder_bot", (shoulder_mount_inset, h), 90),
+            ("shoulder_top", (shoulder_mount_inset, h + shoulder_joint_child_height), 270),
+        ]
+        h = (self.elbow_height - elbow_joint_parent_height) / 2
+        tags_elbow = [
+            ("elbow_bot",
+             self.elbow_to_abs(-elbow_mount_inset, h),
+             self.elbow_angle + 90),
+            ("elbow_top",
+             self.elbow_to_abs(-elbow_mount_inset, h + elbow_joint_parent_height),
+             self.elbow_angle + 270),
+        ]
+        profile = self.profile_s1()
+        tags = tags_shoulder + tags_elbow
+        return nhf.utils.extrude_with_markers(profile, thickness, tags, reverse=front)
+
+
+    def profile_s2(self) -> Cq.Sketch:
+        profile = (
+            self.profile()
+            .reset()
+            .polygon(self._mask_wrist(), mode='i')
+            .reset()
+            .polygon(self._mask_elbow(), mode='s')
+        )
+        return profile
+    def profile_s3(self) -> Cq.Sketch:
+        profile = (
+            self.profile()
+            .reset()
+            .polygon(self._mask_wrist(), mode='s')
+        )
+        return profile
+
+
     def wing_r1s1_profile(self) -> Cq.Sketch:
         """
         Generates the first wing segment profile, with the wing root pointing in

nhf/utils.py

@@ -5,6 +5,7 @@ Adds the functions to `Cq.Workplane`:
 1. `tagPoint`
 2. `tagPlane`
 """
+import math
 import cadquery as Cq
 from typing import Union, Tuple
 
@@ -50,3 +51,31 @@ def tagPlane(self, tag: str,
     self.eachpoint(edge.moved, useLocalCoordinates=True).tag(tag)
 
 Cq.Workplane.tagPlane = tagPlane
+
+def extrude_with_markers(sketch: Cq.Sketch,
+                         thickness: float,
+                         tags: list[Tuple[str, Tuple[float, float], float]],
+                         reverse: bool = False):
+    """
+    Extrudes a sketch and place tags on the sketch for mating.
+
+    Each tag is of the format `(name, (x, y), angle)`, where the angle is
+    specifies in degrees counterclockwise from +X. Two marks are generated for
+    each `name`, "{name}" for the location (with normal) and "{name}_dir" for
+    the directrix specified by the angle.
+
+    This simulates a process of laser cutting and bonding (for wood and acrylic)
+    """
+    result = (
+        Cq.Workplane('XY')
+        .placeSketch(sketch)
+        .extrude(thickness)
+    )
+    plane = result.faces("<Z" if reverse else ">Z").workplane()
+    sign = -1 if reverse else 1
+    for tag, (px, py), angle in tag:
+        theta = sign * math.radians(angle)
+        direction = (math.cos(theta), math.sin(theta), 0)
+        plane.moveTo(px, sign * py).tagPlane(tag)
+        plane.moveTo(px, sign * py).tagPlane(f"{tag}_dir", direction)
+    return result