Electrnics assembly
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D5F96287843E8DFB
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@ -100,6 +100,13 @@ class BatteryBox18650(Item):
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def name(self) -> str:
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return f"BatteryBox 18650*{self.n_batteries}"
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@property
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def holes(self) -> list[Cq.Location]:
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return [
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Cq.Location.from2d(0, self.hole_dy),
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Cq.Location.from2d(0, -self.hole_dy),
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]
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@property
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def role(self) -> Role:
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return Role.ELECTRONIC
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@ -144,8 +151,8 @@ class BatteryBox18650(Item):
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)
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result -= hole.moved(0, self.hole_dy)
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result -= hole.moved(0, -self.hole_dy)
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result.tagAbsolute("holeT1", (0, self.hole_dy, self.thickness), direction="+Z")
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result.tagAbsolute("holeT2", (0, -self.hole_dy, self.thickness), direction="+Z")
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result.tagAbsolute("holeB1", (0, self.hole_dy, 0), direction="-Z")
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result.tagAbsolute("holeB2", (0, -self.hole_dy, 0), direction="-Z")
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result.tagAbsolute("holeT0", (0, self.hole_dy, self.thickness), direction="+Z")
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result.tagAbsolute("holeT1", (0, -self.hole_dy, self.thickness), direction="+Z")
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result.tagAbsolute("holeB0", (0, self.hole_dy, 0), direction="-Z")
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result.tagAbsolute("holeB1", (0, -self.hole_dy, 0), direction="-Z")
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return result
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@ -284,7 +284,9 @@ class Onbashira(Model):
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# Gap between the inner and outer bearing disks
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bearing_gap: float = 10.0
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bearing_disk_gap: float = 10.0
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bearing_spindle_max_diam: float = 13.0
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bearing_spindle_max_diam: float = 16.0
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bearing_spindle_ext: float = 5.0
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bearing_spindle_gap: float = 0.2
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bearing_gasket_extend: float = 12.0
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bearing_disk_thickness: float = 25.4 / 16
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@ -314,6 +316,13 @@ class Onbashira(Model):
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battery_box: BatteryBox18650 = BatteryBox18650()
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controller: ArduinoUnoR3 = ArduinoUnoR3()
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controller_loc: Cq.Location = Cq.Location.from2d(-30, -35, 90)
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battery_box_locs: list[Cq.Location] = field(default_factory=lambda: [
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Cq.Location.from2d(70, -35, 90),
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Cq.Location.from2d(140, -35, 90),
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Cq.Location.from2d(-70, -35, 90),
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Cq.Location.from2d(-140, -35, 90),
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])
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# Distance between bind point and motor's mount points
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motor_driver_radius: float = 110.0
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@ -547,6 +556,7 @@ class Onbashira(Model):
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return (
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Cq.Sketch()
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.circle(r + gap)
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.circle(self.motor.diam_ring/2, mode="s")
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.regularPolygon(r, self.n_side, mode="c", tag="corner")
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.vertices(tag="corner")
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.circle(BOLT_COMMON.diam_thread/2, mode="s")
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@ -573,107 +583,6 @@ class Onbashira(Model):
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result.tagAbsolute(f"holeB{i}", (x, -y, 0), direction="-Z")
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return result
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@assembly()
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def assembly_motor(self) -> Cq.Assembly:
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a = (
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Cq.Assembly()
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.addS(
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self.motor.generate(),
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name="motor",
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role=Role.MOTOR,
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)
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.addS(
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self.flange_coupler.generate(),
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name="flange_coupler",
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role=Role.CONNECTION | Role.STRUCTURE,
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material=self.material_fastener,
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)
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.addS(
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self.motor_driver_disk(),
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name="driver_disk",
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role=Role.CONNECTION | Role.STRUCTURE,
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material=self.material_auxiliary,
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)
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.addS(
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self.motor_mount_plate(),
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name="mount_plate",
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role=Role.CONNECTION | Role.STRUCTURE,
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material=self.material_auxiliary,
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)
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.constrain(
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"mount_plate?anchor1",
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"motor?anchor1",
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"Plane",
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)
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.constrain(
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"mount_plate?anchor2",
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"motor?anchor2",
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"Plane",
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)
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.constrain(
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"flange_coupler?top",
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"motor?shaft",
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"Axis"
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)
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.constrain(
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"flange_coupler?dir",
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"motor?dir",
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"Plane",
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param=0,
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)
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)
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for i in range(self.flange_coupler.n_hole_flange):
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j = self.flange_coupler.n_hole_flange - i - 1
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a = a.constrain(
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f"flange_coupler?holeB{i}",
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f"driver_disk?holeB{j}",
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"Plane",
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)
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# Add the motor seats
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assert self.n_side % 2 == 0
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for i in range(self.n_side // 2):
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name_seat = f"seat{i}"
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a = (
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a.addS(
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self.motor_seat(),
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name=name_seat,
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role=Role.STRUCTURE,
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material=self.material_brace
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)
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.constrain(
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f"{name_seat}?holeMF1",
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f"mount_plate?holeB{i*2}",
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"Plane"
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)
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.constrain(
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f"{name_seat}?holeMF2",
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f"mount_plate?holeB{i*2+1}",
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"Plane"
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)
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)
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for i in range(self.n_side):
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name_coupler = f"coupler{i}"
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a = (
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a.addS(
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self.motor_coupler(),
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name=name_coupler,
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role=Role.CONNECTION,
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material=self.material_brace,
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)
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.constrain(
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f"{name_coupler}?holeB1",
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f"driver_disk?holeCOF{i}",
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"Plane",
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)
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.constrain(
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f"{name_coupler}?holeB2",
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f"driver_disk?holeCIF{i}",
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"Plane",
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)
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)
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return a.solve()
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@target(name="stator-coupler")
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def stator_coupler(self) -> Cq.Workplane:
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"""
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@ -811,7 +720,7 @@ class Onbashira(Model):
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self.bearing_track_radius, self.n_bearing_balls,
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mode="c", tag="corners")
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.vertices(tag="corners")
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.circle(BOLT_BEARING.diam_thread, mode="s")
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.circle(BOLT_BEARING.diam_thread/2, mode="s")
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)
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def bearing_gasket(self) -> Cq.Workplane:
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return (
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@ -821,13 +730,6 @@ class Onbashira(Model):
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)
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@target(name="pipe", kind=TargetKind.DXF)
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def pipe(self) -> Cq.Sketch:
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"""
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The rotating pipes. Purely for decoration
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"""
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pass
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@target(name="stator-spacer")
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def stator_spacer(self) -> Cq.Solid:
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outer = Cq.Solid.makeCylinder(
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@ -854,28 +756,29 @@ class Onbashira(Model):
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@property
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def bearing_spindle_height(self) -> float:
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h = self.bearing_disk_gap + 2 * self.bearing_disk_thickness
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return h * 2
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return h + self.bearing_spindle_ext * 2
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@target(name="bearing-spindle")
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def bearing_spindle(self) -> Cq.Solid:
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r1 = self.bearing_gap / 2
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r2 = self.bearing_spindle_max_diam
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h = self.bearing_disk_gap + 2 * self.bearing_disk_thickness
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cone1 = Cq.Solid.makeCylinder(
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radius=r1,
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r2 = self.bearing_spindle_max_diam / 2
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h = self.bearing_disk_gap
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cone = Cq.Solid.makeCone(
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radius1=r2,
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radius2=r1,
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height=h/2,
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)
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cone2 = Cq.Solid.makeCone(
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radius1=r1,
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radius2=r2,
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height=h/2,
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cyl = Cq.Solid.makeCylinder(
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radius=r1,
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height=self.bearing_spindle_ext + self.bearing_disk_thickness,
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pnt=(0, 0, h/2)
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)
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hole = Cq.Solid.makeCylinder(
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radius=(BOLT_BEARING.diam_thread + 1)/2,
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radius=(BOLT_BEARING.diam_thread + self.bearing_spindle_gap)/2,
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height=h*2
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).moved(0, 0, -h)
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top = (cone1 + cone2.moved(0, 0, h/2)) - hole
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return top + top.rotate((0,0,0),(1,0,0),180)
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top = cone + cyl - hole
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return top + top.mirror("XY")
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def barrel(self) -> Cq.Compound:
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"""
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@ -990,59 +893,7 @@ class Onbashira(Model):
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)
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return a
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@target(name="turning-bar")
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def turning_bar(self) -> Cq.Workplane:
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"""
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Converts the longitudinal/axial mount points on angle joints to
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transverse mount points to make them more suitable for electronics.
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"""
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_, dx = self.angle_joint_bind_pos.to2d_pos()
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t = 8
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w = self.turning_bar_width
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result = (
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Cq.Workplane()
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.box(
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length=dx*2 + w,
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width=w,
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height=t,
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centered=(True, True, False)
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)
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)
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flange = Cq.Solid.makeBox(
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length=w,
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width=t,
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height=w/2,
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).moved(-w/2, -t, -w/2) + Cq.Solid.makeCylinder(
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radius=w/2,
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height=t,
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pnt=(0, -t, -w/2),
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dir=(0, 1, 0),
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)
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remover = Cq.Solid.makeCylinder(
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radius=BOLT_COMMON.diam_thread/2,
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height=w,
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)
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removerf = Cq.Solid.makeCylinder(
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radius=BOLT_COMMON.diam_thread/2,
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height=w*2,
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pnt=(0, -w, -w/2),
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dir=(0, 1, 0),
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)
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dxe = self.electronic_mount_dx
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result = (
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result
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+ flange.moved(dx, w/2, 0)
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+ flange.moved(-dx, w/2, 0)
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- remover.moved(dxe, 0, 0)
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- remover.moved(-dxe, 0, 0)
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- removerf.moved(dx, 0, 0)
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- removerf.moved(-dx, 0, 0)
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)
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result.tagAbsolute("holeBO1", (dx, w/2, -w/2), direction="+Y")
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result.tagAbsolute("holeBO2", (-dx, w/2, -w/2), direction="+Y")
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result.tagAbsolute("holeMO1", (dxe, 0, t))
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result.tagAbsolute("holeMO2", (-dxe, 0, t))
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return result
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### Motor ###
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@target(name="motor-seat")
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def motor_seat(self) -> Cq.Workplane:
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@ -1240,6 +1091,303 @@ class Onbashira(Model):
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return result
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@assembly()
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def assembly_motor(self) -> Cq.Assembly:
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a = (
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Cq.Assembly()
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.addS(
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self.motor.generate(),
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name="motor",
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role=Role.MOTOR,
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)
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.addS(
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self.flange_coupler.generate(),
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name="flange_coupler",
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role=Role.CONNECTION | Role.STRUCTURE,
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material=self.material_fastener,
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)
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.addS(
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self.motor_driver_disk(),
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name="driver_disk",
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role=Role.CONNECTION | Role.STRUCTURE,
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material=self.material_auxiliary,
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)
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.addS(
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self.motor_mount_plate(),
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name="mount_plate",
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role=Role.CONNECTION | Role.STRUCTURE,
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material=self.material_auxiliary,
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)
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.constrain(
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"mount_plate?anchor1",
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"motor?anchor1",
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"Plane",
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)
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.constrain(
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"mount_plate?anchor2",
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"motor?anchor2",
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"Plane",
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)
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.constrain(
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"flange_coupler?top",
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"motor?shaft",
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"Axis"
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)
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.constrain(
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"flange_coupler?dir",
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"motor?dir",
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"Plane",
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param=0,
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)
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)
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for i in range(self.flange_coupler.n_hole_flange):
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j = self.flange_coupler.n_hole_flange - i - 1
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a = a.constrain(
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f"flange_coupler?holeB{i}",
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f"driver_disk?holeB{j}",
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"Plane",
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)
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# Add the motor seats
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assert self.n_side % 2 == 0
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for i in range(self.n_side // 2):
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name_seat = f"seat{i}"
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a = (
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a.addS(
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self.motor_seat(),
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name=name_seat,
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role=Role.STRUCTURE,
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material=self.material_brace
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)
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.constrain(
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f"{name_seat}?holeMF1",
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f"mount_plate?holeB{i*2}",
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"Plane"
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)
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.constrain(
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f"{name_seat}?holeMF2",
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f"mount_plate?holeB{i*2+1}",
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"Plane"
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)
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)
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for i in range(self.n_side):
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name_coupler = f"coupler{i}"
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a = (
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a.addS(
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self.motor_coupler(),
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name=name_coupler,
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role=Role.CONNECTION,
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material=self.material_brace,
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)
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.constrain(
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f"{name_coupler}?holeB1",
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f"driver_disk?holeCOF{i}",
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"Plane",
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)
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.constrain(
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f"{name_coupler}?holeB2",
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f"driver_disk?holeCIF{i}",
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"Plane",
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)
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)
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return a.solve()
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### Electronics ###
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@property
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def turning_bar_hole_dy(self) -> float:
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"""
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Distance between centre of mounting holes in the turning bar and top of
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the side panels.
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"""
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panel_to_mount = self.angle_joint_flange_thickness / 2 - self.angle_joint_gap / 2
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return panel_to_mount + self.turning_bar_width / 2
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@target(name="turning-bar")
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def turning_bar(self) -> Cq.Workplane:
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"""
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Converts the longitudinal/axial mount points on angle joints to
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transverse mount points to make them more suitable for electronics.
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"""
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_, dx = self.angle_joint_bind_pos.to2d_pos()
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t = 8
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w = self.turning_bar_width
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result = (
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Cq.Workplane()
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.box(
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length=dx*2 + w,
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width=w,
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height=t,
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centered=(True, True, False)
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)
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)
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flange = Cq.Solid.makeBox(
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length=w,
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width=t,
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height=w/2,
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).moved(-w/2, -t, -w/2) + Cq.Solid.makeCylinder(
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radius=w/2,
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height=t,
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pnt=(0, -t, -w/2),
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dir=(0, 1, 0),
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)
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remover = Cq.Solid.makeCylinder(
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radius=BOLT_COMMON.diam_thread/2,
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height=w,
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)
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removerf = Cq.Solid.makeCylinder(
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radius=BOLT_COMMON.diam_thread/2,
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height=w*2,
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pnt=(0, -w, -w/2),
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dir=(0, 1, 0),
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)
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dxe = self.electronic_mount_dx
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result = (
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result
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+ flange.moved(dx, w/2, 0)
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+ flange.moved(-dx, w/2, 0)
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- remover.moved(dxe, 0, 0)
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- remover.moved(-dxe, 0, 0)
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- removerf.moved(dx, 0, 0)
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- removerf.moved(-dx, 0, 0)
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)
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result.tagAbsolute("holeBO1", (dx, w/2, -w/2), direction="+Y")
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result.tagAbsolute("holeBO2", (-dx, w/2, -w/2), direction="+Y")
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result.tagAbsolute("holeMO1", (dxe, 0, t))
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result.tagAbsolute("holeMO2", (-dxe, 0, t))
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return result
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@target(name="electronics-panel1", kind=TargetKind.DXF)
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def profile_electronics_panel1(self) -> Cq.Sketch:
|
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hole_dy = self.turning_bar_hole_dy
|
||||
hole_dx = self.electronic_mount_dx
|
||||
l = self.side_length3 - hole_dy * 2 + 12
|
||||
y = self.side_length3 - hole_dy * 2
|
||||
w = self.side_width
|
||||
controller_holes = [
|
||||
self.controller_loc * Cq.Location.from2d(*h).flip_y()
|
||||
for h in self.controller.holes
|
||||
]
|
||||
battery_box_holes = [
|
||||
loc * h
|
||||
for h in self.battery_box.holes
|
||||
for loc in self.battery_box_locs
|
||||
]
|
||||
profile = (
|
||||
Cq.Sketch()
|
||||
.rect(l, w)
|
||||
.rect(y, hole_dx * 2, mode="c", tag="corner")
|
||||
.vertices(tag="corner")
|
||||
.circle(BOLT_COMMON.diam_thread/2, mode="s")
|
||||
.reset()
|
||||
.push([
|
||||
h.to2d_pos() for h in controller_holes
|
||||
] + [
|
||||
h.to2d_pos() for h in battery_box_holes
|
||||
])
|
||||
.circle(self.controller.hole_diam/2, mode="s")
|
||||
)
|
||||
return profile
|
||||
|
||||
def electronics_panel1(self) -> Cq.Workplane:
|
||||
hole_dy = self.turning_bar_hole_dy
|
||||
hole_dx = self.electronic_mount_dx
|
||||
l = self.side_length3
|
||||
t = self.side_thickness
|
||||
result = (
|
||||
Cq.Workplane()
|
||||
.placeSketch(self.profile_electronics_panel1())
|
||||
.extrude(t)
|
||||
)
|
||||
x = l/2 - hole_dy
|
||||
for side, z, d in [("T", t, "+Z"), ("B", 0, "-Z")]:
|
||||
result.tagAbsolute(f"holeLP{side}", (-x, hole_dx, z), direction=d)
|
||||
result.tagAbsolute(f"holeLS{side}", (-x, -hole_dx, z), direction=d)
|
||||
result.tagAbsolute(f"holeRP{side}", (x, -hole_dx, z), direction=d)
|
||||
result.tagAbsolute(f"holeRS{side}", (x, hole_dx, z), direction=d)
|
||||
for (i, h) in enumerate(self.controller.holes):
|
||||
loc = self.controller_loc * Cq.Location.from2d(*h).flip_y()
|
||||
hx, hy = loc.to2d_pos()
|
||||
result.tagAbsolute(f"holeController{i}", (hx, hy, t), direction="+Z")
|
||||
for (j, loc) in enumerate(self.battery_box_locs):
|
||||
for (i, h) in enumerate(self.battery_box.holes):
|
||||
loch = loc * h
|
||||
hx, hy = loch.to2d_pos()
|
||||
result.tagAbsolute(f"holeBB{j}_{i}", (hx, hy, t), direction="+Z")
|
||||
return result
|
||||
|
||||
@assembly()
|
||||
def assembly_electronics1(self) -> Cq.Assembly:
|
||||
name_barL = "barL"
|
||||
name_barR = "barR"
|
||||
name_panel = "panel"
|
||||
name_controller = "controller"
|
||||
a = (
|
||||
Cq.Assembly()
|
||||
.addS(
|
||||
self.turning_bar(),
|
||||
name=name_barL,
|
||||
material=self.material_brace,
|
||||
role=Role.STRUCTURE,
|
||||
)
|
||||
.addS(
|
||||
self.turning_bar(),
|
||||
name=name_barR,
|
||||
material=self.material_brace,
|
||||
role=Role.STRUCTURE,
|
||||
)
|
||||
.addS(
|
||||
self.electronics_panel1(),
|
||||
name=name_panel,
|
||||
material=self.material_auxiliary,
|
||||
role=Role.STRUCTURE,
|
||||
)
|
||||
.add(
|
||||
self.controller.assembly(),
|
||||
name=name_controller,
|
||||
)
|
||||
.constrain(
|
||||
f"{name_panel}?holeLPB",
|
||||
f"{name_barL}?holeMO1",
|
||||
"Plane"
|
||||
)
|
||||
.constrain(
|
||||
f"{name_panel}?holeLSB",
|
||||
f"{name_barL}?holeMO2",
|
||||
"Plane"
|
||||
)
|
||||
.constrain(
|
||||
f"{name_panel}?holeRPB",
|
||||
f"{name_barR}?holeMO1",
|
||||
"Plane"
|
||||
)
|
||||
.constrain(
|
||||
f"{name_panel}?holeRSB",
|
||||
f"{name_barR}?holeMO2",
|
||||
"Plane"
|
||||
)
|
||||
)
|
||||
for i in range(len(self.controller.holes)):
|
||||
a = a.constrain(
|
||||
f"{name_panel}?holeController{i}",
|
||||
f"{name_controller}?conn{i}",
|
||||
"Plane",
|
||||
)
|
||||
for j in range(len(self.battery_box_locs)):
|
||||
name_box = f"battery_box{j}"
|
||||
a = a.add(
|
||||
self.battery_box.assembly(),
|
||||
name=name_box
|
||||
)
|
||||
for i in range(len(self.battery_box.holes)):
|
||||
a = a.constrain(
|
||||
f"{name_panel}?holeBB{j}_{i}",
|
||||
f"{name_box}?holeB{i}",
|
||||
"Plane",
|
||||
)
|
||||
return a.solve()
|
||||
|
||||
### Side Panels
|
||||
|
||||
def profile_side_panel(
|
||||
self,
|
||||
|
|
@ -2086,17 +2234,17 @@ class Onbashira(Model):
|
|||
a = a.add(self.assembly_motor(), name="motor")
|
||||
if has_part(parts, "machine"):
|
||||
a = a.add(self.assembly_machine(), name="machine")
|
||||
if has_part(parts, "turning_bar"):
|
||||
a = a.add(self.turning_bar(), name="turning_bar1")
|
||||
if has_part(parts, ["turning_bar", "ring3"]):
|
||||
if has_part(parts, "electronics1"):
|
||||
a = a.add(self.assembly_electronics1(), name="electronics1")
|
||||
if has_part(parts, ["electronics1", "ring3"]):
|
||||
a = a.constrain(
|
||||
f"turning_bar1?holeBO2",
|
||||
f"ring3/side0?holeStatorL",
|
||||
f"electronics1/barL?holeBO2",
|
||||
f"ring3/side1?holeStatorL",
|
||||
"Plane",
|
||||
)
|
||||
a = a.constrain(
|
||||
f"turning_bar1?holeBO1",
|
||||
f"ring3/side1?holeStatorL",
|
||||
f"electronics1/barL?holeBO1",
|
||||
f"ring3/side2?holeStatorL",
|
||||
"Plane",
|
||||
)
|
||||
|
||||
|
|
|
|||
Loading…
Reference in New Issue