refactor: Create class for torsion spring
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@ -43,7 +43,7 @@ ROLE_COLOR_MAP = {
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Role.PARENT: _color('blue4', 0.6),
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Role.CASING: _color('dodgerblue3', 0.6),
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Role.CHILD: _color('darkorange2', 0.6),
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Role.DAMPING: _color('springgreen', 0.8),
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Role.DAMPING: _color('springgreen', 1.0),
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Role.STRUCTURE: _color('gray', 0.4),
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Role.DECORATION: _color('lightseagreen', 0.4),
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Role.ELECTRONIC: _color('mediumorchid', 0.5),
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@ -1,8 +1,8 @@
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from dataclasses import dataclass
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from dataclasses import dataclass, field
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from typing import Optional
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import math
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import cadquery as Cq
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import nhf.parts.springs as springs
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from nhf.parts.springs import TorsionSpring
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from nhf import Role
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import nhf.utils
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@ -158,99 +158,6 @@ class HirthJoint:
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offset=offset)
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return result.solve()
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def comma_joint(radius=30,
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shaft_radius=10,
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height=10,
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flange=10,
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flange_thickness=25,
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n_serration=16,
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serration_angle_offset=0,
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serration_height=5,
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serration_inner_radius=20,
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serration_theta=2 * math.pi / 48,
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serration_tilt=-30,
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right_handed=False):
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"""
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Produces a "o_" shaped joint, with serrations to accomodate a torsion spring
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"""
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assert flange_thickness <= radius
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flange_poly = [
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(0, radius - flange_thickness),
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(0, radius),
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(flange + radius, radius),
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(flange + radius, radius - flange_thickness)
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]
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if right_handed:
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flange_poly = [(x, -y) for x,y in flange_poly]
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sketch = (
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Cq.Sketch()
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.circle(radius)
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.polygon(flange_poly, mode='a')
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.circle(shaft_radius, mode='s')
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)
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serration_poly = [
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(0, 0), (radius, 0),
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(radius, radius * math.tan(serration_theta))
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]
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serration = (
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Cq.Workplane('XY')
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.sketch()
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.polygon(serration_poly)
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.circle(radius, mode='i')
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.circle(serration_inner_radius, mode='s')
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.finalize()
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.extrude(serration_height)
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.translate(Cq.Vector((-serration_inner_radius, 0, height)))
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.rotate(
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axisStartPoint=(0, 0, 0),
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axisEndPoint=(0, 0, height),
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angleDegrees=serration_tilt)
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.val()
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)
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serrations = (
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Cq.Workplane('XY')
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.polarArray(radius=serration_inner_radius,
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startAngle=0+serration_angle_offset,
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angle=360+serration_angle_offset,
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count=n_serration)
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.eachpoint(lambda loc: serration.located(loc))
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)
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result = (
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Cq.Workplane()
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.add(sketch)
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.extrude(height)
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.union(serrations)
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.clean()
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)
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result.polyline([
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(0, 0, height - serration_height),
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(0, 0, height + serration_height)],
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forConstruction=True).tag("serrated")
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result.polyline([
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(0, radius, 0),
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(flange + radius, radius, 0)],
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forConstruction=True).tag("tail")
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result.faces('>X').tag("tail_end")
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return result
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def comma_assembly():
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joint1 = comma_joint()
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joint2 = comma_joint()
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spring = springs.torsion_spring()
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result = (
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Cq.Assembly()
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.add(joint1, name="joint1", color=Cq.Color(0.8,0.8,0.5,0.3))
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.add(joint2, name="joint2", color=Cq.Color(0.8,0.8,0.5,0.3))
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.add(spring, name="spring", color=Cq.Color(0.5,0.5,0.5,1))
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.constrain("joint1?serrated", "spring?bot", "Plane")
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.constrain("joint2?serrated", "spring?top", "Plane")
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.constrain("joint1?tail", "FixedAxis", (1, 0, 0))
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.constrain("joint2?tail", "FixedAxis", (-1, 0, 0))
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.solve()
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)
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return result
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@dataclass
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class TorsionJoint:
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"""
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@ -268,6 +175,13 @@ class TorsionJoint:
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2. A slotted annular extrusion where the slot allows the spring to rest
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3. An outer and an inner annuli which forms a track the rider can move on
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"""
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spring: TorsionSpring = field(default_factory=lambda: TorsionSpring(
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radius=10.0,
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thickness=2.0,
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height=15.0,
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tail_length=35.0,
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right_handed=False,
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))
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# Radius limit for rotating components
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radius_track: float = 40
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@ -275,7 +189,6 @@ class TorsionJoint:
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track_disk_height: float = 10
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rider_disk_height: float = 8
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radius_spring: float = 15
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radius_axle: float = 6
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# If true, cover the spring hole. May make it difficult to insert the spring
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@ -283,12 +196,6 @@ class TorsionJoint:
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spring_hole_cover_track: bool = False
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spring_hole_cover_rider: bool = False
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# Also used for the height of the hole for the spring
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spring_thickness: float = 2
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spring_height: float = 15
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spring_tail_length: float = 35
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groove_radius_outer: float = 35
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groove_radius_inner: float = 20
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# Gap on inner groove to ease movement
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@ -301,23 +208,19 @@ class TorsionJoint:
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rider_slot_begin: float = 0
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rider_slot_span: float = 90
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right_handed: bool = False
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def __post_init__(self):
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assert self.radius_track > self.groove_radius_outer
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assert self.radius_rider > self.groove_radius_outer
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assert self.groove_radius_outer > self.groove_radius_inner + self.groove_inner_gap
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assert self.groove_radius_inner > self.radius_spring
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assert self.spring_height > self.groove_depth, "Groove is too deep"
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assert self.radius_spring > self.radius_axle
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assert self.radius_rider > self.groove_radius_outer > self.groove_radius_inner + self.groove_inner_gap
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assert self.groove_radius_inner > self.spring.radius > self.radius_axle
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assert self.spring.height > self.groove_depth, "Groove is too deep"
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@property
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def total_height(self):
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"""
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Total height counting from bottom to top
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"""
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return self.track_disk_height + self.rider_disk_height + self.spring_height
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return self.track_disk_height + self.rider_disk_height + self.spring.height
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@property
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def radius(self):
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@ -326,28 +229,24 @@ class TorsionJoint:
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"""
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return max(self.radius_rider, self.radius_track)
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@property
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def _radius_spring_internal(self):
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return self.radius_spring - self.spring_thickness
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def _slot_polygon(self, flip: bool=False):
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r1 = self.radius_spring - self.spring_thickness
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r2 = self.radius_spring
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flip = flip != self.right_handed
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r1 = self.spring.radius_inner
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r2 = self.spring.radius
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flip = flip != self.spring.right_handed
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if flip:
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r1 = -r1
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r2 = -r2
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return [
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(0, r2),
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(self.spring_tail_length, r2),
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(self.spring_tail_length, r1),
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(self.spring.tail_length, r2),
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(self.spring.tail_length, r1),
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(0, r1),
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]
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def _directrix(self, height, theta=0):
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c, s = math.cos(theta), math.sin(theta)
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r2 = self.radius_spring
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l = self.spring_tail_length
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if self.right_handed:
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r2 = self.spring.radius
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l = self.spring.tail_length
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if self.spring.right_handed:
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r2 = -r2
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# This is (0, r2) and (l, r2) transformed by right handed rotation
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# matrix `[[c, -s], [s, c]]`
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@ -356,16 +255,6 @@ class TorsionJoint:
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(c * l - s * r2, s * l + c * r2, height),
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]
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def spring(self):
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return springs.torsion_spring(
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radius=self.radius_spring,
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height=self.spring_height,
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thickness=self.spring_thickness,
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tail_length=self.spring_tail_length,
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right_handed=self.right_handed,
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)
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def track(self):
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# TODO: Cover outer part of track only. Can we do this?
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groove_profile = (
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@ -373,14 +262,14 @@ class TorsionJoint:
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.circle(self.radius_track)
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.circle(self.groove_radius_outer, mode='s')
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.circle(self.groove_radius_inner, mode='a')
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.circle(self.radius_spring, mode='s')
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.circle(self.spring.radius, mode='s')
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)
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spring_hole_profile = (
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Cq.Sketch()
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.circle(self.radius_track)
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.circle(self.radius_spring, mode='s')
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.circle(self.spring.radius, mode='s')
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)
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slot_height = self.spring_thickness
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slot_height = self.spring.thickness
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if not self.spring_hole_cover_track:
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slot_height += self.groove_depth
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slot = (
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@ -400,7 +289,7 @@ class TorsionJoint:
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.faces('>Z')
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.tag("spring")
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.placeSketch(spring_hole_profile)
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.extrude(self.spring_thickness)
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.extrude(self.spring.thickness)
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# If the spring hole profile is not simply connected, this workplane
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# will have to be created from the `spring-mate` face.
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.faces('>Z')
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@ -425,7 +314,7 @@ class TorsionJoint:
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wall_profile = (
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Cq.Sketch()
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.circle(self.radius_rider, mode='a')
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.circle(self.radius_spring, mode='s')
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.circle(self.spring.radius, mode='s')
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.parray(
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r=0,
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a1=rider_slot_begin,
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@ -451,7 +340,7 @@ class TorsionJoint:
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.reset()
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)
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#.circle(self._radius_wall, mode='a')
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middle_height = self.spring_height - self.groove_depth - self.rider_gap - self.spring_thickness
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middle_height = self.spring.height - self.groove_depth - self.rider_gap - self.spring.thickness
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result = (
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Cq.Workplane('XY')
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.cylinder(
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@ -471,8 +360,8 @@ class TorsionJoint:
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.extrude(self.groove_depth + self.rider_gap)
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.faces(tag="spring")
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.workplane()
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.circle(self._radius_spring_internal)
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.extrude(self.spring_height)
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.circle(self.spring.radius_inner)
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.extrude(self.spring.height)
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.faces("<Z")
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.workplane()
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.hole(self.radius_axle * 2)
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@ -490,10 +379,10 @@ class TorsionJoint:
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forConstruction=True).tag(f"dir{j}")
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return result
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def rider_track_assembly(self, directrix=0):
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def rider_track_assembly(self, directrix: int = 0, deflection: float = 0):
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rider = self.rider()
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track = self.track()
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spring = self.spring()
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spring = self.spring.generate(deflection=deflection)
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result = (
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Cq.Assembly()
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.addS(spring, name="spring", role=Role.DAMPING)
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@ -1,59 +1,75 @@
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import math
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from typing import Optional
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from dataclasses import dataclass
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import cadquery as Cq
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def torsion_spring(radius=12,
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height=20,
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thickness=2,
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omega=90,
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tail_length=25,
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right_handed: bool = False):
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@dataclass
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class TorsionSpring:
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"""
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Produces a torsion spring with abridged geometry since sweep is very slow in
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cq-editor.
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A torsion spring with abridged geometry (since sweep is slow)
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"""
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if right_handed:
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omega = -omega
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base = (
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Cq.Workplane('XY')
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.cylinder(height=height, radius=radius,
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centered=(True, True, False))
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)
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base.faces(">Z").tag("top")
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base.faces("<Z").tag("bot")
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# Outer radius
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radius: float = 12.0
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height: float = 20.0
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thickness: float = 2.0
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box_shift = -radius if right_handed else radius-thickness
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result = (
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base
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.cylinder(height=height, radius=radius - thickness, combine='s',
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centered=(True, True, True))
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.transformed(
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offset=(0, box_shift),
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rotate=(0, 0, 0))
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.box(
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length=tail_length,
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width=thickness,
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height=thickness,
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centered=False)
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.copyWorkplane(Cq.Workplane('XY'))
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.transformed(
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offset=(0, 0, height - thickness),
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rotate=(0, 0, omega))
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.center(-tail_length, box_shift)
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.box(
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length=tail_length,
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width=thickness,
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height=thickness,
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centered=False)
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)
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r = -radius if right_handed else radius
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plane = result.copyWorkplane(Cq.Workplane('XY'))
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plane.polyline([(0, r, 0), (tail_length, r, 0)],
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forConstruction=True).tag("dir_bot")
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omega = math.radians(omega)
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c, s = math.cos(omega), math.sin(omega)
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l = -tail_length
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plane.polyline([
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(-s * r, c * r, height),
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(c * l - s * r, c * r + s * l, height)],
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forConstruction=True).tag("dir_top")
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return result
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# Angle (in degrees) between the two legs at neutral position
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angle_neutral: float = 90.0
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tail_length: float = 25.0
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right_handed: bool = False
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torsion_rate: Optional[float] = None
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@property
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def radius_inner(self) -> float:
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return self.radius - self.thickness
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def torque_at(self, theta: float) -> float:
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return self.torsion_rate * theta
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def generate(self, deflection: float = 0):
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omega = self.angle_neutral + deflection
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omega = -omega if self.right_handed else omega
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base = (
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Cq.Workplane('XY')
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.cylinder(height=self.height, radius=self.radius,
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centered=(True, True, False))
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)
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base.faces(">Z").tag("top")
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base.faces("<Z").tag("bot")
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box_shift = -self.radius if self.right_handed else self.radius-self.thickness
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tail = Cq.Solid.makeCylinder(
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height=self.tail_length,
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radius=self.thickness / 2)
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# points cylinder to +X
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dy = self.radius - self.thickness / 2
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if self.right_handed:
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dy = -dy
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loc_dir_x = Cq.Location((0, 0, self.thickness / 2), (0, 1, 0), 90)
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loc_shift = Cq.Location((0, dy, 0))
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loc_top = Cq.Location((0, 0, self.height - self.thickness), (0, 0, 1), omega + 180)
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result = (
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base
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.cylinder(
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height=self.height,
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radius=self.radius - self.thickness,
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combine='s',
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centered=(True, True, True))
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.union(tail.located(loc_shift * loc_dir_x))
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.union(tail.located(loc_top * loc_shift.inverse * loc_dir_x))
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.clean()
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)
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r = -self.radius if self.right_handed else self.radius
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plane = result.copyWorkplane(Cq.Workplane('XY'))
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plane.polyline([(0, r, 0), (self.tail_length, r, 0)],
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forConstruction=True).tag("dir_bot")
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omega = math.radians(omega)
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c, s = math.cos(omega), math.sin(omega)
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l = -self.tail_length
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plane.polyline([
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(-s * r, c * r, self.height),
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(c * l - s * r, c * r + s * l, self.height)],
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forConstruction=True).tag("dir_top")
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return result
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@ -20,8 +20,6 @@ class TestJoints(unittest.TestCase):
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isect = binary_intersection(assembly)
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self.assertLess(isect.Volume(), 1e-6,
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"Hirth joint assembly must not have intersection")
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def test_joints_comma_assembly(self):
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joints.comma_assembly()
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def torsion_joint_case(self, joint: joints.TorsionJoint, slot: int):
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assert 0 <= slot and slot < joint.rider_n_slots
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@ -1,9 +1,10 @@
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import math
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from dataclasses import dataclass, field
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from typing import Optional, Tuple
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import cadquery as Cq
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from nhf import Material, Role
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from nhf.build import Model, target, assembly
|
||||
import nhf.parts.springs as springs
|
||||
from nhf.parts.springs import TorsionSpring
|
||||
from nhf.parts.joints import TorsionJoint
|
||||
from nhf.parts.box import box_with_centre_holes
|
||||
import nhf.utils
|
||||
|
@ -23,10 +24,12 @@ class ShoulderJoint(Model):
|
|||
rider_disk_height=5.0,
|
||||
# M8 Axle
|
||||
radius_axle=3.0,
|
||||
# inner diameter = 9
|
||||
radius_spring=9/2 + 1.2,
|
||||
spring_thickness=1.3,
|
||||
spring_height=7.5,
|
||||
spring=TorsionSpring(
|
||||
# inner diameter = 9
|
||||
radius=9/2 + 1.2,
|
||||
thickness=1.3,
|
||||
height=7.5,
|
||||
),
|
||||
))
|
||||
|
||||
# On the parent side, drill vertical holes
|
||||
|
@ -189,12 +192,12 @@ class ShoulderJoint(Model):
|
|||
.addS(self.child(), name="child",
|
||||
role=Role.CHILD, material=mat)
|
||||
.constrain("child/core", "Fixed")
|
||||
.addS(self.torsion_joint.spring(), name="spring_top",
|
||||
.addS(self.torsion_joint.spring.generate(), name="spring_top",
|
||||
role=Role.DAMPING, material=mat_spring)
|
||||
.addS(self.parent(wing_root_wall_thickness),
|
||||
name="parent_top",
|
||||
role=Role.PARENT, material=mat)
|
||||
.addS(self.torsion_joint.spring(), name="spring_bot",
|
||||
.addS(self.torsion_joint.spring.generate(), name="spring_bot",
|
||||
role=Role.DAMPING, material=mat_spring)
|
||||
.addS(self.parent(wing_root_wall_thickness),
|
||||
name="parent_bot",
|
||||
|
@ -280,25 +283,27 @@ class DiskJoint(Model):
|
|||
"""
|
||||
Sandwiched disk joint for the wrist and elbow
|
||||
"""
|
||||
spring: TorsionSpring = field(default_factory=lambda: TorsionSpring(
|
||||
radius=9 / 2,
|
||||
thickness=1.3,
|
||||
height=6.5,
|
||||
tail_length=45.0,
|
||||
right_handed=False,
|
||||
))
|
||||
|
||||
radius_housing: float = 22.0
|
||||
radius_disk: float = 20.0
|
||||
radius_spring: float = 9 / 2
|
||||
radius_axle: float = 3.0
|
||||
|
||||
housing_thickness: float = 5.0
|
||||
disk_thickness: float = 5.0
|
||||
# Gap between disk and the housing
|
||||
#disk_thickness_gap: float = 0.1
|
||||
spring_thickness: float = 1.3
|
||||
spring_height: float = 6.5
|
||||
spring_tail_length: float = 45.0
|
||||
|
||||
# Spring angle at 0 degrees of movement
|
||||
spring_angle: float = 30.0
|
||||
# Angle at which the spring exerts no torque
|
||||
spring_angle_neutral: float = 90.0
|
||||
spring_angle_shift: float = 30
|
||||
spring_angle_at_0: float = 30.0
|
||||
spring_slot_offset: float = 15.0
|
||||
|
||||
wall_inset: float = 2.0
|
||||
|
||||
# Angular span of movement
|
||||
|
@ -317,18 +322,9 @@ class DiskJoint(Model):
|
|||
assert self.radius_disk > self.radius_axle
|
||||
assert self.housing_upper_carve_offset > 0
|
||||
|
||||
def spring(self):
|
||||
return springs.torsion_spring(
|
||||
radius=self.radius_spring,
|
||||
height=self.spring_height,
|
||||
thickness=self.spring_thickness,
|
||||
tail_length=self.spring_tail_length,
|
||||
right_handed=False,
|
||||
)
|
||||
|
||||
@property
|
||||
def neutral_movement_angle(self) -> Optional[float]:
|
||||
a = self.spring_angle_neutral - self.spring_angle
|
||||
a = self.spring.angle_neutral - self.spring_angle_at_0
|
||||
if 0 <= a and a <= self.movement_angle:
|
||||
return a
|
||||
return None
|
||||
|
@ -346,7 +342,7 @@ class DiskJoint(Model):
|
|||
"""
|
||||
Distance between the spring track and the outside of the upper housing
|
||||
"""
|
||||
return self.housing_thickness + self.disk_thickness - self.spring_height
|
||||
return self.housing_thickness + self.disk_thickness - self.spring.height
|
||||
|
||||
@property
|
||||
def housing_upper_dz(self) -> float:
|
||||
|
@ -355,42 +351,17 @@ class DiskJoint(Model):
|
|||
"""
|
||||
return self.total_thickness / 2 - self.housing_thickness
|
||||
|
||||
@property
|
||||
def radius_spring_internal(self):
|
||||
return self.radius_spring - self.spring_thickness
|
||||
|
||||
@target(name="disk")
|
||||
def disk(self) -> Cq.Workplane:
|
||||
cut = (
|
||||
Cq.Solid.makeBox(
|
||||
length=self.spring_tail_length,
|
||||
width=self.spring_thickness,
|
||||
length=self.spring.tail_length,
|
||||
width=self.spring.thickness,
|
||||
height=self.disk_thickness,
|
||||
)
|
||||
.located(Cq.Location((0, self.radius_spring_internal, 0)))
|
||||
.rotate((0, 0, 0), (0, 0, 1), self.spring_angle_shift)
|
||||
.located(Cq.Location((0, self.spring.radius_inner, 0)))
|
||||
.rotate((0, 0, 0), (0, 0, 1), self.spring_slot_offset)
|
||||
)
|
||||
result = (
|
||||
Cq.Workplane('XY')
|
||||
.cylinder(
|
||||
height=self.disk_thickness,
|
||||
radius=self.radius_disk,
|
||||
centered=(True, True, False)
|
||||
)
|
||||
.copyWorkplane(Cq.Workplane('XY'))
|
||||
.cylinder(
|
||||
height=self.disk_thickness,
|
||||
radius=self.radius_spring,
|
||||
centered=(True, True, False),
|
||||
combine='cut',
|
||||
)
|
||||
.cut(cut)
|
||||
)
|
||||
plane = result.copyWorkplane(Cq.Workplane('XY'))
|
||||
plane.tagPlane("dir", direction="+X")
|
||||
plane.workplane(offset=self.disk_thickness).tagPlane("mate_top")
|
||||
result.copyWorkplane(Cq.Workplane('YX')).tagPlane("mate_bot")
|
||||
|
||||
radius_tongue = self.radius_disk + self.tongue_length
|
||||
tongue = (
|
||||
Cq.Solid.makeCylinder(
|
||||
|
@ -402,7 +373,29 @@ class DiskJoint(Model):
|
|||
radius=self.radius_disk,
|
||||
))
|
||||
)
|
||||
result = result.union(tongue, tol=TOL)
|
||||
result = (
|
||||
Cq.Workplane('XY')
|
||||
.cylinder(
|
||||
height=self.disk_thickness,
|
||||
radius=self.radius_disk,
|
||||
centered=(True, True, False)
|
||||
)
|
||||
.union(tongue, tol=TOL)
|
||||
.copyWorkplane(Cq.Workplane('XY'))
|
||||
.cylinder(
|
||||
height=self.disk_thickness,
|
||||
radius=self.spring.radius,
|
||||
centered=(True, True, False),
|
||||
combine='cut',
|
||||
)
|
||||
.cut(cut)
|
||||
)
|
||||
plane = result.copyWorkplane(Cq.Workplane('XY'))
|
||||
theta = math.radians(self.spring_slot_offset)
|
||||
plane.tagPlane("dir", direction=(math.cos(theta), math.sin(theta), 0))
|
||||
plane.workplane(offset=self.disk_thickness).tagPlane("mate_top")
|
||||
result.copyWorkplane(Cq.Workplane('YX')).tagPlane("mate_bot")
|
||||
|
||||
return result
|
||||
|
||||
def wall(self) -> Cq.Compound:
|
||||
|
@ -433,9 +426,6 @@ class DiskJoint(Model):
|
|||
)
|
||||
result.faces(">Z").tag("mate")
|
||||
result.faces(">Z").workplane().tagPlane("dirX", direction="+X")
|
||||
# two directional vectors are required to make the angle constrain
|
||||
# unambiguous
|
||||
result.faces(">Z").workplane().tagPlane("dirY", direction="+Y")
|
||||
result = result.cut(
|
||||
self
|
||||
.wall()
|
||||
|
@ -447,16 +437,17 @@ class DiskJoint(Model):
|
|||
|
||||
@target(name="housing-upper")
|
||||
def housing_upper(self) -> Cq.Workplane:
|
||||
carve_angle = -(self.spring_angle_at_0 - self.spring_slot_offset)
|
||||
carve = (
|
||||
Cq.Solid.makeCylinder(
|
||||
radius=self.radius_spring,
|
||||
radius=self.spring.radius,
|
||||
height=self.housing_thickness
|
||||
).fuse(Cq.Solid.makeBox(
|
||||
length=self.spring_tail_length,
|
||||
width=self.spring_thickness,
|
||||
length=self.spring.tail_length,
|
||||
width=self.spring.thickness,
|
||||
height=self.housing_thickness
|
||||
).located(Cq.Location((0, -self.radius_spring, 0))))
|
||||
).rotate((0, 0, 0), (0, 0, 1), self.spring_angle - self.spring_angle_shift)
|
||||
).located(Cq.Location((0, -self.spring.radius, 0))))
|
||||
).rotate((0, 0, 0), (0, 0, 1), carve_angle)
|
||||
result = (
|
||||
Cq.Workplane('XY')
|
||||
.cylinder(
|
||||
|
@ -465,8 +456,11 @@ class DiskJoint(Model):
|
|||
centered=(True, True, False),
|
||||
)
|
||||
)
|
||||
theta = math.radians(carve_angle)
|
||||
result.faces("<Z").tag("mate")
|
||||
result.copyWorkplane(Cq.Workplane('XY')).tagPlane("dir", direction="+X")
|
||||
p_xy = result.copyWorkplane(Cq.Workplane('XY'))
|
||||
p_xy.tagPlane("dirX", direction="+X")
|
||||
p_xy.tagPlane("dir", direction=(math.cos(theta), math.sin(theta), 0))
|
||||
result = result.faces(">Z").hole(self.radius_axle * 2)
|
||||
|
||||
# tube which holds the spring interior
|
||||
|
@ -490,28 +484,42 @@ class DiskJoint(Model):
|
|||
.cut(carve.located(Cq.Location((0, 0, -self.housing_upper_carve_offset))))
|
||||
.union(wall, tol=TOL)
|
||||
)
|
||||
return result
|
||||
return result.clean()
|
||||
|
||||
def add_constraints(self,
|
||||
assembly: Cq.Assembly,
|
||||
housing_lower: str,
|
||||
housing_upper: str,
|
||||
disk: str,
|
||||
angle: float,
|
||||
angle: float = 0.0,
|
||||
) -> Cq.Assembly:
|
||||
return (
|
||||
deflection = angle - self.neutral_movement_angle
|
||||
spring_name = disk.replace("/", "__Z") + "_spring"
|
||||
(
|
||||
assembly
|
||||
.addS(
|
||||
self.spring.generate(deflection=-deflection),
|
||||
name=spring_name,
|
||||
role=Role.DAMPING,
|
||||
material=Material.STEEL_SPRING)
|
||||
.constrain(f"{disk}?mate_bot", f"{housing_lower}?mate", "Plane")
|
||||
.constrain(f"{disk}?mate_top", f"{housing_upper}?mate", "Plane")
|
||||
.constrain(f"{housing_lower}?dirX", f"{housing_upper}?dir", "Axis", param=0)
|
||||
.constrain(f"{housing_lower}?dirX", f"{disk}?dir", "Axis", param=angle)
|
||||
.constrain(f"{housing_lower}?dirY", f"{disk}?dir", "Axis", param=angle - 90)
|
||||
.constrain(f"{housing_lower}?dirX", f"{housing_upper}?dirX", "Axis", param=0)
|
||||
.constrain(f"{housing_upper}?dir", f"{spring_name}?dir_top", "Axis", param=0)
|
||||
.constrain(f"{spring_name}?dir_bot", f"{disk}?dir", "Axis", param=0)
|
||||
.constrain(f"{disk}?mate_bot", f"{spring_name}?bot", "Plane", param=0)
|
||||
#.constrain(f"{housing_lower}?dirX", f"{housing_upper}?dir", "Axis", param=0)
|
||||
#.constrain(f"{housing_lower}?dirX", f"{disk}?dir", "Axis", param=angle)
|
||||
#.constrain(f"{housing_lower}?dirY", f"{disk}?dir", "Axis", param=angle - 90)
|
||||
)
|
||||
return (
|
||||
assembly
|
||||
)
|
||||
|
||||
|
||||
def assembly(self, angle: Optional[float] = 0) -> Cq.Assembly:
|
||||
if angle is None:
|
||||
angle = self.movement_angle
|
||||
angle = self.neutral_movement_angle
|
||||
if angle is None:
|
||||
angle = 0
|
||||
else:
|
||||
|
@ -521,7 +529,7 @@ class DiskJoint(Model):
|
|||
.addS(self.disk(), name="disk", role=Role.CHILD)
|
||||
.addS(self.housing_lower(), name="housing_lower", role=Role.PARENT)
|
||||
.addS(self.housing_upper(), name="housing_upper", role=Role.CASING)
|
||||
#.constrain("housing_lower", "Fixed")
|
||||
.constrain("housing_lower", "Fixed")
|
||||
)
|
||||
result = self.add_constraints(
|
||||
result,
|
||||
|
@ -627,10 +635,15 @@ class ElbowJoint:
|
|||
.rotate((0,0,0), (0,0,1), 180-self.parent_arm_span / 2)
|
||||
)
|
||||
housing = self.disk_joint.housing_upper()
|
||||
housing_loc = Cq.Location(
|
||||
(0, 0, housing_dz),
|
||||
(0, 0, 1),
|
||||
-self.disk_joint.tongue_span / 2
|
||||
)
|
||||
result = (
|
||||
self.parent_beam.beam()
|
||||
.add(housing, name="housing",
|
||||
loc=axial_offset * Cq.Location((0, 0, housing_dz)))
|
||||
loc=axial_offset * housing_loc)
|
||||
.add(connector, name="connector",
|
||||
loc=axial_offset)
|
||||
#.constrain("housing", "Fixed")
|
||||
|
|
|
@ -545,7 +545,8 @@ class WingProfile(Model):
|
|||
return result.solve()
|
||||
|
||||
def assembly(self,
|
||||
parts: Optional[list[str]] = None
|
||||
parts: Optional[list[str]] = None,
|
||||
angle_elbow_wrist: float = 0.0,
|
||||
) -> Cq.Assembly():
|
||||
if parts is None:
|
||||
parts = ["s0", "shoulder", "s1", "elbow", "s2", "wrist", "s3"]
|
||||
|
@ -575,7 +576,7 @@ class WingProfile(Model):
|
|||
.constrain("s1/shoulder_bot?conn1", "shoulder/child/lip_bot?conn1", "Plane")
|
||||
)
|
||||
if "elbow" in parts:
|
||||
result.add(self.elbow_joint.assembly(), name="elbow")
|
||||
result.add(self.elbow_joint.assembly(angle=angle_elbow_wrist), name="elbow")
|
||||
if "s1" in parts and "elbow" in parts:
|
||||
(
|
||||
result
|
||||
|
@ -595,24 +596,25 @@ class WingProfile(Model):
|
|||
.constrain("s2/elbow_bot?conn1", "elbow/child/bot?conn1", "Plane")
|
||||
)
|
||||
if "wrist" in parts:
|
||||
result.add(self.wrist_joint.assembly(), name="wrist")
|
||||
result.add(self.wrist_joint.assembly(angle=angle_elbow_wrist), name="wrist")
|
||||
if "s2" in parts and "wrist" in parts:
|
||||
# Mounted backwards to bend in other direction
|
||||
(
|
||||
result
|
||||
.constrain("s2/wrist_top?conn0", "wrist/parent_upper/top?conn0", "Plane")
|
||||
.constrain("s2/wrist_top?conn1", "wrist/parent_upper/top?conn1", "Plane")
|
||||
.constrain("s2/wrist_bot?conn0", "wrist/parent_upper/bot?conn0", "Plane")
|
||||
.constrain("s2/wrist_bot?conn1", "wrist/parent_upper/bot?conn1", "Plane")
|
||||
.constrain("s2/wrist_top?conn0", "wrist/parent_upper/bot?conn0", "Plane")
|
||||
.constrain("s2/wrist_top?conn1", "wrist/parent_upper/bot?conn1", "Plane")
|
||||
.constrain("s2/wrist_bot?conn0", "wrist/parent_upper/top?conn0", "Plane")
|
||||
.constrain("s2/wrist_bot?conn1", "wrist/parent_upper/top?conn1", "Plane")
|
||||
)
|
||||
if "s3" in parts:
|
||||
result.add(self.assembly_s3(), name="s3")
|
||||
if "s3" in parts and "wrist" in parts:
|
||||
(
|
||||
result
|
||||
.constrain("s3/wrist_top?conn0", "wrist/child/top?conn0", "Plane")
|
||||
.constrain("s3/wrist_top?conn1", "wrist/child/top?conn1", "Plane")
|
||||
.constrain("s3/wrist_bot?conn0", "wrist/child/bot?conn0", "Plane")
|
||||
.constrain("s3/wrist_bot?conn1", "wrist/child/bot?conn1", "Plane")
|
||||
.constrain("s3/wrist_top?conn0", "wrist/child/bot?conn0", "Plane")
|
||||
.constrain("s3/wrist_top?conn1", "wrist/child/bot?conn1", "Plane")
|
||||
.constrain("s3/wrist_bot?conn0", "wrist/child/top?conn0", "Plane")
|
||||
.constrain("s3/wrist_bot?conn1", "wrist/child/top?conn1", "Plane")
|
||||
)
|
||||
if len(parts) > 1:
|
||||
result.solve()
|
||||
|
|
Loading…
Reference in New Issue