nhf/touhou/houjuu_nue/__init__.py

@@ -38,6 +38,7 @@ from nhf.parts.handle import Handle, BayonetMount
 import nhf.touhou.houjuu_nue.wing as MW
 import nhf.touhou.houjuu_nue.trident as MT
 import nhf.touhou.houjuu_nue.joints as MJ
+import nhf.touhou.houjuu_nue.harness as MH
 import nhf.utils
 
 @dataclass
@@ -50,44 +51,16 @@ class Parameters(Model):
     panel_thickness: float = 25.4 / 16
 
     # Harness
-    harness_thickness: float = 25.4 / 8
+    harness: MH.Harness = field(default_factory=lambda: MH.Harness())
-    harness_width: float = 300
-    harness_height: float = 400
-    harness_fillet: float = 10
-
-    harness_wing_base_pos: list[tuple[str, float, float]] = field(default_factory=lambda: [
-        ("r1", 70, 150),
-        ("l1", -70, 150),
-        ("r2", 100, 0),
-        ("l2", -100, 0),
-        ("r3", 70, -150),
-        ("l3", -70, -150),
-    ])
-
-    # Holes drilled onto harness for attachment with HS joint
-    harness_to_root_conn_diam: float = 6
 
     hs_hirth_joint: HirthJoint = field(default_factory=lambda: HirthJoint(
         radius=30,
         radius_inner=20,
         tooth_height=10,
-        base_height=5
+        base_height=5,
+        n_tooth=24
     ))
 
-    # Wing root properties
-    #
-    # The Houjuu-Scarlett joint mechanism at the base of the wing
-    hs_joint_base_width: float = 85
-    hs_joint_base_thickness: float = 10
-    hs_joint_corner_fillet: float = 5
-    hs_joint_corner_cbore_diam: float = 12
-    hs_joint_corner_cbore_depth: float = 2
-    hs_joint_corner_inset: float = 12
-
-    hs_joint_axis_diam: float = 12
-    hs_joint_axis_cbore_diam: float = 20
-    hs_joint_axis_cbore_depth: float = 3
-
     wing_profile: MW.WingProfile = field(default_factory=lambda: MW.WingProfile(
         shoulder_height=100.0,
         elbow_height=110.0,
@@ -135,7 +108,8 @@ class Parameters(Model):
 
     def __post_init__(self):
         super().__init__(name="houjuu-nue")
-        assert self.wing_root_radius > self.hs_hirth_joint.radius,\
+        self.harness.hs_hirth_joint = self.hs_hirth_joint
+        assert self.wing_root_radius > self.hs_hirth_joint.radius, \
             "Wing root must be large enough to accomodate joint"
         assert self.wing_s1_shoulder_spacer_hole_dist > self.wing_s1_spacer_hole_diam, \
             "Spacer holes are too close to each other"
@@ -157,150 +131,19 @@ class Parameters(Model):
         result = result.faces(">Z").hole(self.trident_terminal_hole_diam, depth=h)
         return result
 
-
-    def harness_profile(self) -> Cq.Sketch:
-        """
-        Creates the harness shape
-        """
-        w, h = self.harness_width / 2, self.harness_height / 2
-        sketch = (
-            Cq.Sketch()
-            .polygon([
-                (0.7 * w, h),
-                (w, 0),
-                (0.7 * w, -h),
-                (0.7 * -w, -h),
-                (-w, 0),
-                (0.7 * -w, h),
-            ])
-            #.rect(self.harness_width, self.harness_height)
-            .vertices()
-            .fillet(self.harness_fillet)
-        )
-        for tag, x, y in self.harness_wing_base_pos:
-            conn = [(px + x, py + y) for px, py in self.hs_joint_harness_conn()]
-            sketch = (
-                sketch
-                .push(conn)
-                .tag(tag)
-                .circle(self.harness_to_root_conn_diam / 2, mode='s')
-                .reset()
-            )
-        return sketch
-
     @target(name="harness", kind=TargetKind.DXF)
-    def harness(self) -> Cq.Shape:
+    def harness_profile(self) -> Cq.Sketch:
-        """
+        return self.harness.profile()
-        Creates the harness shape
-        """
-        result = (
-            Cq.Workplane('XZ')
-            .placeSketch(self.harness_profile())
-            .extrude(self.harness_thickness)
-        )
-        result.faces(">Y").tag("mount")
-        plane = result.faces(">Y").workplane()
-        for tag, x, y in self.harness_wing_base_pos:
-            conn = [(px + x, py + y) for px, py
-                    in self.hs_joint_harness_conn()]
-            for i, (px, py) in enumerate(conn):
-                (
-                    plane
-                    .moveTo(px, py)
-                    .circle(1, forConstruction='True')
-                    .edges()
-                    .tag(f"{tag}_{i}")
-                )
-        return result
 
-    def hs_joint_harness_conn(self) -> list[tuple[int, int]]:
+    def harness_surface(self) -> Cq.Workplane:
-        """
+        return self.harness.surface()
-        Generates a set of points corresponding to the connectorss
-        """
-        dx = self.hs_joint_base_width / 2 - self.hs_joint_corner_inset
-        return [
-            (dx, dx),
-            (dx, -dx),
-            (-dx, -dx),
-            (-dx, dx),
-        ]
 
-    @target(name="hs_joint_parent")
+    def hs_joint_parent(self) -> Cq.Workplane:
-    def hs_joint_parent(self):
+        return self.harness.hs_joint_parent()
-        """
-        Parent part of the Houjuu-Scarlett joint, which is composed of a Hirth
-        coupling, a cylindrical base, and a mounting base.
-        """
-        hirth = self.hs_hirth_joint.generate()
-        conn = self.hs_joint_harness_conn()
-        result = (
-            Cq.Workplane('XY')
-            .box(
-                self.hs_joint_base_width,
-                self.hs_joint_base_width,
-                self.hs_joint_base_thickness,
-                centered=(True, True, False))
-            .translate((0, 0, -self.hs_joint_base_thickness))
-            .edges("|Z")
-            .fillet(self.hs_joint_corner_fillet)
-            .faces(">Z")
-            .workplane()
-            .pushPoints(conn)
-            .cboreHole(
-                diameter=self.harness_to_root_conn_diam,
-                cboreDiameter=self.hs_joint_corner_cbore_diam,
-                cboreDepth=self.hs_joint_corner_cbore_depth)
-        )
-        # Creates a plane parallel to the holes but shifted to the base
-        plane = result.faces(">Z").workplane(offset=-self.hs_joint_base_thickness)
-
-        for i, (px, py) in enumerate(conn):
-            (
-                plane
-                .pushPoints([(px, py)])
-                .circle(1, forConstruction='True')
-                .edges()
-                .tag(f"h{i}")
-            )
-        result = (
-            result
-            .faces(">Z")
-            .workplane()
-            .union(hirth, tol=0.1)
-            .clean()
-        )
-        result = (
-            result.faces("<Z")
-            .workplane()
-            .cboreHole(
-                diameter=self.hs_joint_axis_diam,
-                cboreDiameter=self.hs_joint_axis_cbore_diam,
-                cboreDepth=self.hs_joint_axis_cbore_depth,
-            )
-            .clean()
-        )
-        result.faces("<Z").tag("base")
-        return result
 
     @assembly()
     def harness_assembly(self) -> Cq.Assembly:
-        harness = self.harness()
+        return self.harness.assembly()
-        result = (
-            Cq.Assembly()
-            .add(harness, name="base", color=Material.WOOD_BIRCH.color)
-            .constrain("base", "Fixed")
-        )
-        for name in ["l1", "l2", "l3", "r1", "r2", "r3"]:
-            j = self.hs_joint_parent()
-            (
-                result
-                .add(j, name=name, color=Role.PARENT.color)
-                .constrain("base?mount", f"{name}?base", "Axis")
-            )
-            for i in range(4):
-                result.constrain(f"base?{name}_{i}", f"{name}?h{i}", "Point")
-        result.solve()
-        return result
 
     #@target(name="wing/joining-plate", kind=TargetKind.DXF)
     #def joining_plate(self) -> Cq.Workplane:

nhf/touhou/houjuu_nue/harness.py

@@ -0,0 +1,170 @@
+from dataclasses import dataclass, field
+import cadquery as Cq
+from nhf.parts.joints import HirthJoint
+from nhf import Material, Role
+import nhf.utils
+
+@dataclass
+class Harness:
+    thickness: float = 25.4 / 8
+    width: float = 300.0
+    height: float = 400.0
+    fillet: float = 10.0
+
+    wing_base_pos: list[tuple[str, float, float]] = field(default_factory=lambda: [
+        ("r1", 70, 150),
+        ("l1", -70, 150),
+        ("r2", 100, 0),
+        ("l2", -100, 0),
+        ("r3", 70, -150),
+        ("l3", -70, -150),
+    ])
+    # Holes drilled onto harness for attachment with HS joint
+    harness_to_root_conn_diam: float = 6
+
+    hs_hirth_joint: HirthJoint = field(default_factory=lambda: HirthJoint(
+        radius=30,
+        radius_inner=20,
+        tooth_height=10,
+        base_height=5
+    ))
+
+    hs_joint_base_width: float = 85
+    hs_joint_base_thickness: float = 10
+    hs_joint_corner_fillet: float = 5
+    hs_joint_corner_cbore_diam: float = 12
+    hs_joint_corner_cbore_depth: float = 2
+    hs_joint_corner_inset: float = 12
+
+    hs_joint_axis_diam: float = 12
+    hs_joint_axis_cbore_diam: float = 20
+    hs_joint_axis_cbore_depth: float = 3
+
+    def profile(self) -> Cq.Sketch:
+        """
+        Creates the harness shape
+        """
+        w, h = self.width / 2, self.height / 2
+        sketch = (
+            Cq.Sketch()
+            .polygon([
+                (0.7 * w, h),
+                (w, 0),
+                (0.7 * w, -h),
+                (0.7 * -w, -h),
+                (-w, 0),
+                (0.7 * -w, h),
+            ])
+            #.rect(self.harness_width, self.harness_height)
+            .vertices()
+            .fillet(self.fillet)
+        )
+        for tag, x, y in self.wing_base_pos:
+            conn = [(px + x, py + y) for px, py in self.hs_joint_harness_conn()]
+            sketch = (
+                sketch
+                .push(conn)
+                .tag(tag)
+                .circle(self.harness_to_root_conn_diam / 2, mode='s')
+                .reset()
+            )
+        return sketch
+
+    def surface(self) -> Cq.Workplane:
+        """
+        Creates the harness shape
+        """
+        result = (
+            Cq.Workplane('XZ')
+            .placeSketch(self.profile())
+            .extrude(self.thickness)
+        )
+        result.faces(">Y").tag("mount")
+        plane = result.faces(">Y").workplane()
+        for tag, x, y in self.wing_base_pos:
+            conn = [(px + x, py + y) for px, py
+                    in self.hs_joint_harness_conn()]
+            for i, (px, py) in enumerate(conn):
+                plane.moveTo(px, py).tagPoint(f"{tag}_{i}")
+        return result
+
+    def hs_joint_harness_conn(self) -> list[tuple[int, int]]:
+        """
+        Generates a set of points corresponding to the connectorss
+        """
+        dx = self.hs_joint_base_width / 2 - self.hs_joint_corner_inset
+        return [
+            (dx, dx),
+            (dx, -dx),
+            (-dx, -dx),
+            (-dx, dx),
+        ]
+
+    def hs_joint_parent(self):
+        """
+        Parent part of the Houjuu-Scarlett joint, which is composed of a Hirth
+        coupling, a cylindrical base, and a mounting base.
+        """
+        hirth = self.hs_hirth_joint.generate()
+        conn = self.hs_joint_harness_conn()
+        result = (
+            Cq.Workplane('XY')
+            .box(
+                self.hs_joint_base_width,
+                self.hs_joint_base_width,
+                self.hs_joint_base_thickness,
+                centered=(True, True, False))
+            .translate((0, 0, -self.hs_joint_base_thickness))
+            .edges("|Z")
+            .fillet(self.hs_joint_corner_fillet)
+            .faces(">Z")
+            .workplane()
+            .pushPoints(conn)
+            .cboreHole(
+                diameter=self.harness_to_root_conn_diam,
+                cboreDiameter=self.hs_joint_corner_cbore_diam,
+                cboreDepth=self.hs_joint_corner_cbore_depth)
+        )
+        # Creates a plane parallel to the holes but shifted to the base
+        plane = result.faces(">Z").workplane(offset=-self.hs_joint_base_thickness)
+
+        for i, (px, py) in enumerate(conn):
+            plane.moveTo(px, py).tagPoint(f"h{i}")
+        result = (
+            result
+            .faces(">Z")
+            .workplane()
+            .union(hirth, tol=0.1)
+            .clean()
+        )
+        result = (
+            result.faces("<Z")
+            .workplane()
+            .cboreHole(
+                diameter=self.hs_joint_axis_diam,
+                cboreDiameter=self.hs_joint_axis_cbore_diam,
+                cboreDepth=self.hs_joint_axis_cbore_depth,
+            )
+            .clean()
+        )
+        result.faces("<Z").tag("base")
+        return result
+
+    def assembly(self) -> Cq.Assembly:
+        harness = self.surface()
+        result = (
+            Cq.Assembly()
+            .add(harness, name="base", color=Material.WOOD_BIRCH.color)
+            .constrain("base", "Fixed")
+        )
+        for name in ["l1", "l2", "l3", "r1", "r2", "r3"]:
+            j = self.hs_joint_parent()
+            (
+                result
+                .add(j, name=name, color=Role.PARENT.color)
+                #.constrain("base?mount", f"{name}?base", "Axis")
+            )
+            for i in range(4):
+                result.constrain(f"base?{name}_{i}", f"{name}?h{i}", "Point")
+        result.solve()
+        return result