cosplay: Touhou/Houjuu Nue #4
15
nhf/build.py
15
nhf/build.py
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@ -69,8 +69,13 @@ class Target:
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else:
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return None
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def write_to(self, obj, path: str):
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def write_to(self, obj, path: str) -> bool:
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"""
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Returns false if target is `None`
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"""
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x = self._method(obj)
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if x is None:
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return False
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if self.kind == TargetKind.STL:
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assert isinstance(x, Union[
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Cq.Workplane, Cq.Shape, Cq.Compound, Cq.Assembly])
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@ -92,6 +97,7 @@ class Target:
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Cq.exporters.exportDXF(x, path, **self.kwargs)
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else:
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assert False, f"Invalid kind: {self.kind}"
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return True
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@classmethod
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def methods(cls, subject):
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@ -257,7 +263,8 @@ class Model:
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"""
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total = 0
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for t in Target.methods(self).values():
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t(self)
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result = t(self)
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if result:
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total += 1
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for t in Assembly.methods(self).values():
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t.check(self)
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@ -288,8 +295,8 @@ class Model:
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print(f"{Fore.BLUE}Building{Style.RESET_ALL} {output_file}")
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try:
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t.write_to(self, str(output_file))
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if verbose >= 1:
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flag = t.write_to(self, str(output_file))
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if flag and verbose >= 1:
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print(f"{Fore.GREEN}Built{Style.RESET_ALL} {output_file}")
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except Exception as e:
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print(f"{Fore.RED}Failed to build{Style.RESET_ALL} {output_file}: {e}")
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@ -16,7 +16,7 @@ TOL = 1e-6
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# uxcell 2 Pcs Star Knobs Grips M12 x 30mm Male Thread Steel Zinc Stud Replacement PP
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HS_JOINT_KNOB = ThreaddedKnob(
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mass=float('nan'),
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mass=0.0, # FIXME: Measure
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diam_thread=12.0,
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height_thread=30.0,
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diam_knob=50.0,
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@ -36,11 +36,11 @@ HS_JOINT_HEX_NUT = HexNut(
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)
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SHOULDER_AXIS_BOLT = FlatHeadBolt(
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# FIXME: measure
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mass=0.0,
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diam_head=10.0,
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height_head=3.0,
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diam_thread=6.0,
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height_thread=20.0,
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mass=float('nan'),
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)
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# Hoypeyfiy 10 Pieces Torsion Spring Woodworking DIY 90 Degrees Torsional
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# Springs Repair Maintenance Spring
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@ -62,7 +62,7 @@ class WingProfile(Model):
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child_arm_radius=23.0,
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parent_arm_radius=30.0,
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hole_diam=4.0,
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angle_neutral=30.0,
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angle_neutral=-20.0,
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))
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# Distance between the two spacers on the elbow, halved
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wrist_h2: float = 5.0
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@ -80,10 +80,10 @@ class WingProfile(Model):
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wrist_bot_loc: Cq.Location
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wrist_height: float
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elbow_rotate: float = -5.0
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wrist_rotate: float = 30.0
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wrist_rotate: float = -20.0
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# False for the right side, True for the left side
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flip: bool = False
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flip: bool
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def __post_init__(self):
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super().__init__(name=self.name)
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@ -91,7 +91,10 @@ class WingProfile(Model):
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self.elbow_top_loc = self.elbow_bot_loc * Cq.Location.from2d(0, self.elbow_height)
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self.wrist_top_loc = self.wrist_bot_loc * Cq.Location.from2d(0, self.wrist_height)
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self.elbow_axle_loc = self.elbow_bot_loc * Cq.Location.from2d(0, self.elbow_height / 2)
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if self.flip:
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self.wrist_axle_loc = self.wrist_bot_loc * Cq.Location.from2d(0, self.wrist_height / 2)
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else:
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self.wrist_axle_loc = self.wrist_bot_loc
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assert self.elbow_joint.total_thickness < min(self.s1_thickness, self.s2_thickness)
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assert self.wrist_joint.total_thickness < min(self.s2_thickness, self.s3_thickness)
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@ -329,6 +332,12 @@ class WingProfile(Model):
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"""
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Generates profile from shoulder and above. Subclass should implement
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"""
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@target(name="profile-s3-extra", kind=TargetKind.DXF)
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def profile_s3_extra(self) -> Optional[Cq.Sketch]:
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"""
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Extra element to be glued on s3. Not needed for left side
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"""
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return None
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def _elbow_joint_retract_cut_polygon(self, loc: Cq.Location) -> Cq.Sketch:
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"""
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@ -351,10 +360,15 @@ class WingProfile(Model):
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for p in points
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])
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)
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def _wrist_joint_retract_cut_polygon(self, loc: Cq.Location) -> Cq.Sketch:
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def _wrist_joint_retract_cut_polygon(self, loc: Cq.Location) -> Optional[Cq.Sketch]:
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"""
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Creates a cutting polygon for removing the contraction part of a joint
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"""
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if not self.flip:
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"""
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No cutting needed on RHS
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"""
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return None
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theta = math.radians(self.wrist_joint.motion_span)
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dx = self.wrist_height * math.tan(theta)
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dy = self.wrist_height
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@ -521,6 +535,10 @@ class WingProfile(Model):
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.reset()
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.push([self.elbow_axle_loc])
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.each(self._elbow_joint_retract_cut_polygon, mode='s')
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)
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if self.flip:
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profile = (
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profile
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.reset()
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.push([self.wrist_axle_loc])
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.each(self._wrist_joint_retract_cut_polygon, mode='s')
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@ -595,7 +613,6 @@ class WingProfile(Model):
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return profile
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def surface_s3(self,
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front: bool = True) -> Cq.Workplane:
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h = self.wrist_height / 2
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loc_wrist = Cq.Location.rot2d(self.wrist_rotate) * self.wrist_joint.child_arm_loc(flip=not self.flip)
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tags = [
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("wrist_bot", self.wrist_axle_loc * loc_wrist *
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@ -605,6 +622,19 @@ class WingProfile(Model):
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]
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profile = self.profile_s3()
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return extrude_with_markers(profile, self.panel_thickness, tags, reverse=front)
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def surface_s3_extra(self,
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front: bool = True) -> Optional[Cq.Workplane]:
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profile = self.profile_s3_extra()
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if profile is None:
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return None
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loc_wrist = Cq.Location.rot2d(self.wrist_rotate) * self.wrist_joint.child_arm_loc(flip=not self.flip)
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tags = [
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("wrist_bot", self.wrist_axle_loc * loc_wrist *
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Cq.Location.from2d(0, self.wrist_h2)),
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("wrist_top", self.wrist_axle_loc * loc_wrist *
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Cq.Location.from2d(0, -self.wrist_h2)),
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]
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return extrude_with_markers(profile, self.panel_thickness, tags, reverse=not front)
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@submodel(name="spacer-s3-wrist")
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def spacer_s3_wrist(self) -> MountingBox:
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return self.spacer_of_joint(
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@ -624,6 +654,18 @@ class WingProfile(Model):
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.constrain("front@faces@>Z", "back@faces@<Z", "Point",
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param=self.s1_thickness)
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)
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if not self.flip:
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(
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result
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.addS(self.surface_s3_extra(front=True), name="extra_front",
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material=self.mat_panel, role=self.role_panel)
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.constrain("front?wrist_bot", "extra_front?wrist_bot", "Plane")
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.constrain("front?wrist_top", "extra_front?wrist_top", "Plane")
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.addS(self.surface_s3_extra(front=False), name="extra_back",
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material=self.mat_panel, role=self.role_panel)
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.constrain("back?wrist_bot", "extra_back?wrist_bot", "Plane")
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.constrain("back?wrist_top", "extra_back?wrist_top", "Plane")
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)
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for t in ["wrist_bot", "wrist_top"]:
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is_top = t.endswith("_top")
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o = self.spacer_s3_wrist()
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@ -756,10 +798,22 @@ class WingR(WingProfile):
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arrow_height: float = 300
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arrow_angle: float = -8
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# Underapproximate the wrist tangent angle to leave no gaps on the blade
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blade_wrist_approx_tangent_angle: float = 40.0
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blade_overlap_arrow_height: float = 5.0
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# Some overlap needed to glue the two sides
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blade_overlap_angle: float = -1
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blade_hole_angle: float = 3
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blade_hole_diam: float = 12.0
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blade_hole_heights: list[float] = field(default_factory=lambda: [230, 260])
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blade_angle: float = 7
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# Relative (in wrist coordinate) centre of the ring
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ring_rel_loc: Cq.Location = Cq.Location.from2d(45.0, 25.0)
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ring_radius_inner: float = 22.0
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flip: bool = False
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def __post_init__(self):
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super().__post_init__()
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assert self.arrow_angle < 0, "Arrow angle cannot be positive"
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@ -771,6 +825,10 @@ class WingR(WingProfile):
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self.ring_loc = self.wrist_top_loc * self.ring_rel_loc
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assert self.ring_radius > self.ring_radius_inner
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assert 0 > self.blade_overlap_angle > self.arrow_angle
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assert 0 < self.blade_hole_angle < self.blade_angle
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assert self.blade_wrist_approx_tangent_angle <= self.wrist_bot_loc.to2d_rot()
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@property
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def ring_radius(self) -> float:
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(dx, dy), _ = self.ring_rel_loc.to2d()
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@ -829,6 +887,43 @@ class WingR(WingProfile):
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)
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return result
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def profile_s3_extra(self) -> Cq.Sketch:
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"""
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Implements the blade part on Nue's wing
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"""
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left_bot_loc = self.arrow_bot_loc * Cq.Location.rot2d(-1)
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hole_bot_loc = self.arrow_bot_loc * Cq.Location.rot2d(self.blade_hole_angle)
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right_bot_loc = self.arrow_bot_loc * Cq.Location.rot2d(self.blade_angle)
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h_loc = Cq.Location.from2d(0, self.arrow_height + self.blade_overlap_arrow_height)
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# Law of sines, uses the triangle of (wrist_bot_loc, arrow_bot_loc, ?)
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theta_wp = math.radians(90 - self.blade_wrist_approx_tangent_angle)
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theta_b = math.radians(self.blade_angle)
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h_blade = math.sin(theta_wp) / math.sin(math.pi - theta_b - theta_wp) * self.arrow_height
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h_blade_loc = Cq.Location.from2d(0, h_blade)
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return (
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Cq.Sketch()
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.segment(
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self.arrow_bot_loc.to2d_pos(),
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(left_bot_loc * h_loc).to2d_pos(),
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)
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.segment(
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(self.arrow_bot_loc * h_loc).to2d_pos(),
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)
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.segment(
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(right_bot_loc * h_blade_loc).to2d_pos(),
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)
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.close()
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.assemble()
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.reset()
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.push([
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(hole_bot_loc * Cq.Location.from2d(0, h)).to2d_pos()
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for h in self.blade_hole_heights
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])
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.circle(self.blade_hole_diam / 2, mode='s')
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)
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def _mask_elbow(self) -> list[Tuple[float, float]]:
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l = 200
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elbow_x, _ = self.elbow_bot_loc.to2d_pos()
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@ -72,7 +72,7 @@ def to2d_pos(self: Cq.Location) -> Tuple[float, float]:
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return x, y
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Cq.Location.to2d_pos = to2d_pos
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def to2d_rot(self: Cq.Location) -> Tuple[float, float]:
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def to2d_rot(self: Cq.Location) -> float:
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"""
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Returns position and angle
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"""
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