nhf/tool/light_panel.py

@@ -1,7 +1,9 @@
 from dataclasses import dataclass
 import cadquery as Cq
 from nhf import Material, Role
-from nhf.build import Model, target, assembly, TargetKind
+from nhf.build import Model, target, assembly, TargetKind, submodel
+from nhf.parts.box import MountingBox, Hole
+from nhf.parts.electronics import ArduinoUnoR3
 import nhf.utils
 
 @dataclass
@@ -16,12 +18,16 @@ class LightPanel(Model):
     # Distance from grid to edge
     grid_margin: float = 20.0
     # Number of holes in each row of the grid
-    grid_holes: int = 5
-    grid_layers: int = 10
-    grid_hole_width: float = 10.0
+    grid_holes: int = 9
+    grid_layers: int = 6
+    grid_hole_width: float = 15.0
 
     base_thickness: float = 25.4/16
     grid_thickness: float = 25.4/8
+    base_material: Material = Material.WOOD_BIRCH
+    grid_material: Material = Material.ACRYLIC_TRANSPARENT
+
+    controller: ArduinoUnoR3 = ArduinoUnoR3()
 
     def __post_init__(self):
         assert self.grid_holes >= 2
@@ -38,7 +44,7 @@ class LightPanel(Model):
         n = self.grid_holes
         w0 = self.grid_hole_width
         t = (w - n * w0) / (n + 1)
-        # The spacing is such that the first and last holes are a distance `t`
+        # The spacing is such that the first and last holes are a distance `margin`
         # away from the edges, so it satisfies
         # t + w0/2 + (n-1) * s + w0/2 + t = w
         step = (w - t*2 - w0) / (n - 1)
@@ -53,6 +59,56 @@ class LightPanel(Model):
             .rect(w0, self.grid_height, mode='s')
         )
 
+    def grid(self) -> Cq.Workplane:
+        return (
+            Cq.Workplane('XY')
+            .placeSketch(self.grid_profile())
+            .extrude(self.grid_thickness)
+        )
+
+    @submodel(name="base")
+    def base(self) -> MountingBox:
+        holes = [
+            Hole(
+                x=x, y=y,
+                diam=self.controller.hole_diam,
+                tag=f"controller_conn{i}",
+            )
+            for i, (x, y) in enumerate(self.controller.holes)
+        ]
+        return MountingBox(
+            holes=holes,
+            hole_diam=self.controller.hole_diam,
+            length=self.length,
+            width=self.width,
+            centred=(True, False),
+            thickness=self.base_thickness,
+        )
+
+    def assembly(self) -> Cq.Assembly:
+        assembly = (
+            Cq.Assembly()
+            .addS(
+                self.base().generate(),
+                name="base",
+                role=Role.STRUCTURE,
+                material=self.base_material,
+            )
+        )
+        # Grid thickness t is fixed, so the spacing of the grid satisfies
+        # margin + t + (n-1) * (t + spacing) + margin = width
+        spacing = (self.width - 2 * self.grid_margin - self.grid_thickness) / (self.grid_layers - 1) - self.grid_thickness
+        shift = self.grid_margin + self.grid_thickness * 2
+        for i in range(self.grid_layers):
+            assembly = assembly.addS(
+                self.grid(),
+                name=f"grid_{i}",
+                role=Role.STRUCTURE,
+                material=self.grid_material,
+                loc=Cq.Location(0, spacing * i + shift, self.base_thickness, 90, 0, 0),
+            )
+        return assembly
+
 
 if __name__ == '__main__':
     import sys