nhf/handle.py

@@ -0,0 +1,156 @@
+"""
+This schematics file contains all designs related to tool handles
+"""
+from dataclasses import dataclass
+import cadquery as Cq
+
+@dataclass(frozen=True)
+class Handle:
+    """
+    Characteristic of a tool handle
+    """
+
+    # Outer radius for the handle
+    radius: float = 38 / 2
+
+    # Inner radius
+    radius_inner: float = 33 / 2
+
+    # Wall thickness for the connector
+    insertion_thickness: float = 4
+
+    # The connector goes in the insertion
+    connector_thickness: float = 4
+
+    # Length for the rim on the female connector
+    rim_length: float = 5
+
+    insertion_length: float = 60
+
+    connector_length: float = 60
+
+    def __post_init__(self):
+        assert self.radius > self.radius_inner
+        assert self.radius_inner > self.insertion_thickness + self.connector_thickness
+        assert self.insertion_length > self.rim_length
+
+    @property
+    def _r1(self):
+        """
+        Radius of inside of insertion
+        """
+        return self.radius_inner - self.insertion_thickness
+    @property
+    def _r2(self):
+        """
+        Radius of inside of connector
+        """
+        return self._r1 - self.connector_thickness
+
+    def segment(self, length: float):
+        result = (
+            Cq.Workplane()
+            .cylinder(radius=self.radius, height=length)
+        )
+        result.faces("<Z").tag("mate1")
+        result.faces(">Z").tag("mate2")
+        return result
+
+    def insertion(self):
+        """
+        This type of joint is used to connect two handlebar pieces. Each handlebar
+        piece is a tube which cannot be machined, so the joint connects to the
+        handle by glue.
+
+        Tags:
+        * lip: Co-planar Mates to the rod
+        * mate: Mates to the connector
+        """
+        result = (
+            Cq.Workplane('XY')
+            .cylinder(
+                radius=self.radius_inner,
+                height=self.insertion_length - self.rim_length,
+                centered=[True, True, False])
+        )
+        result.faces(">Z").tag("lip")
+        result = (
+            result.faces(">Z")
+            .workplane()
+            .circle(self.radius)
+            .extrude(self.rim_length)
+            .faces(">Z")
+            .hole(2 * self._r1)
+        )
+        result.faces(">Z").tag("mate")
+        return result
+
+    def connector(self, solid: bool = False):
+        """
+        Tags:
+        * mate{1,2}: Mates to the connector
+        """
+        result = (
+            Cq.Workplane('XY')
+            .cylinder(
+                radius=self.radius,
+                height=self.connector_length,
+            )
+        )
+        for (tag, selector) in [("mate1", "<Z"), ("mate2", ">Z")]:
+            result.faces(selector).tag(tag)
+            r1 = self.radius_inner
+            result = (
+                result
+                .faces(selector)
+                .workplane()
+                .circle(self._r1)
+                .extrude(self.insertion_length)
+            )
+        if not solid:
+            result = result.faces(">Z").hole(2 * self._r2)
+        return result
+
+    def one_side_connector(self):
+        result = (
+            Cq.Workplane('XY')
+            .cylinder(
+                radius=self.radius,
+                height=self.rim_length,
+            )
+        )
+        result.faces("<Z").tag("mate")
+        result.faces(">Z").tag("base")
+        result = (
+            result
+            .faces("<Z")
+            .workplane()
+            .circle(self._r1)
+            .extrude(self.insertion_length)
+        )
+        return result
+
+    def connector_insertion_assembly(self):
+        connector_color = Cq.Color(0.8,0.8,0.5,0.3)
+        insertion_color = Cq.Color(0.7,0.7,0.7,0.3)
+        result = (
+            Cq.Assembly()
+            .add(self.connector(), name="c", color=connector_color)
+            .add(self.insertion(), name="i1", color=insertion_color)
+            .add(self.insertion(), name="i2", color=insertion_color)
+            .constrain("c?mate1", "i1?mate", "Plane")
+            .constrain("c?mate2", "i2?mate", "Plane")
+            .solve()
+        )
+        return result
+    def connector_one_side_insertion_assembly(self):
+        connector_color = Cq.Color(0.8,0.8,0.5,0.3)
+        insertion_color = Cq.Color(0.7,0.7,0.7,0.3)
+        result = (
+            Cq.Assembly()
+            .add(self.insertion(), name="i", color=connector_color)
+            .add(self.one_side_connector(), name="c", color=insertion_color)
+            .constrain("i?mate", "c?mate", "Plane")
+            .solve()
+        )
+        return result

nhf/materials.py

@@ -12,6 +12,7 @@ class Material(Enum):
 
     WOOD_BIRCH = 0.8, _color('bisque', 0.9)
     PLASTIC_PLA = 0.5, _color('azure3', 0.6)
+    ACRYLIC_BLACK = 0.5, _color('gray50', 0.6)
 
     def __init__(self, density: float, color: Cq.Color):
         self.density = density

nhf/test.py

@@ -1,6 +1,7 @@
 import unittest
 import cadquery as Cq
 import nhf.joints
+import nhf.handle
 
 class TestJoints(unittest.TestCase):
 
@@ -13,5 +14,13 @@ class TestJoints(unittest.TestCase):
     def test_joints_comma_assembly(self):
         nhf.joints.comma_assembly()
 
+
+class TestHandle(unittest.TestCase):
+
+    def test_handle_assembly(self):
+        h = nhf.handle.Handle()
+        h.connector_insertion_assembly()
+        h.connector_one_side_insertion_assembly()
+
 if __name__ == '__main__':
     unittest.main()

nhf/touhou/houjuu_nue/__init__.py

@@ -20,15 +20,18 @@ the wing which demands transluscency are created from 1/16" acrylic panels.
 These panels serve double duty as the exoskeleton.
 
 The wings are labeled r1,r2,r3,l1,l2,l3. The segments of the wings are labeled
-from root to tip s0 (root), s1, s2, s3. The joints are named (from root to tip)
+from root to tip s0 (root),
+s1, s2, s3. The joints are named (from root to tip)
 shoulder, elbow, wrist in analogy with human anatomy.
 """
 from dataclasses import dataclass
 import unittest
 import cadquery as Cq
 import nhf.joints
+import nhf.handle
 from nhf import Material
 import nhf.touhou.houjuu_nue.wing as MW
+import nhf.touhou.houjuu_nue.trident as MT
 
 @dataclass(frozen=True)
 class Parameters:
@@ -86,6 +89,8 @@ class Parameters:
     wing_r2_height = 100
     wing_r3_height = 100
 
+    trident_handle: nhf.handle.Handle = nhf.handle.Handle()
+
     def __post_init__(self):
         assert self.wing_root_radius > self.hs_joint_radius,\
             "Wing root must be large enough to accomodate joint"
@@ -301,3 +306,6 @@ class Parameters:
                 result.constrain(f"harness?{name}_{i}", f"hs_{name}p?h{i}", "Point")
         result.solve()
         return result
+
+    def trident_assembly(self):
+        return MT.trident_assembly(self.trident_handle)

nhf/touhou/houjuu_nue/test.py

@@ -18,6 +18,9 @@ class Test(unittest.TestCase):
     def test_harness(self):
         p = M.Parameters()
         p.harness_assembly()
+    def test_trident():
+        p = M.Parameters()
+        p.trident_assembly()
 
 if __name__ == '__main__':
     unittest.main()

nhf/touhou/houjuu_nue/trident.py

@@ -0,0 +1,30 @@
+import math
+import cadquery as Cq
+from nhf import Material
+from nhf.handle import Handle
+
+def trident_assembly(
+        handle: Handle,
+        handle_segment_length: float = 24*25.4):
+    def segment():
+        return handle.segment(handle_segment_length)
+    mat_i = Material.PLASTIC_PLA
+    mat_s = Material.ACRYLIC_BLACK
+    assembly = (
+        Cq.Assembly()
+        .add(handle.insertion(), name="i0", color=mat_i.color)
+        .constrain("i0", "Fixed")
+        .add(segment(), name="s1", color=mat_s.color)
+        .constrain("i0?lip", "s1?mate1", "Plane", param=0)
+        .add(handle.insertion(), name="i1", color=mat_i.color)
+        .add(handle.connector(), name="c1", color=mat_i.color)
+        .add(handle.insertion(), name="i2", color=mat_i.color)
+        .constrain("s1?mate2", "i1?lip", "Plane", param=0)
+        .constrain("i1?mate", "c1?mate1", "Plane")
+        .constrain("i2?mate", "c1?mate2", "Plane")
+        .add(segment(), name="s2", color=mat_s.color)
+        .constrain("i2?lip", "s2?mate1", "Plane", param=0)
+        .add(handle.insertion(), name="i3", color=mat_i.color)
+        .constrain("s2?mate2", "i3?lip", "Plane", param=0)
+    )
+    return assembly.solve()